Multiquip DCA180SSJU operation manual OFF/RESET position, Speed switch

Page 53
Preheat Lamp

GENERATOR START-UP PROCEDURE (MANUAL)

When the MPEC Control switch is

NOTE placed in the manual position, preheating of the glow plugs will begin automatically and the preheat lamp will stay lit until

the glow plugs are warmed. When the preheat lamp goes off this signals the completion of the preheating cycle and the starting of the engine.

3.If any abnormalities exists, the Warning and Emergency Stop lamps on the Engine Operating Panel will be lit.

4. Place the

(Figure 43) in the

OFF/RESET position.

 

5.Place the Diagnostic ON/OFF switch in the ON position. Verify that an Active Fault Code message is being displayed (Diagnostic Display Panel). The fault code message will continued to be displayed until the fault has been corrected. Figure 44 shown below is a typical example of an active fault code message (Low Radiator Coolant).

8.

To restart the engine due to error codes, place the

 

in the MANUAL position (Figure 43)

9.

If the engine is running smoothly, place the engine

 

speed switch (Figure 45) in the

(up) position.

Figure 45. Engine Speed Switch (High)

10.Verify that the Engine Running status LED on the MPEC unit (Figure 46) is ON (lit) after the engine has been started.

Figure 46. Engine Running LED (ON)

11.Observe that the Warning and Emergency Stop lamps on the Engine Operating Panel are OFF.

12.The generator's frequency meter (Figure 47) should be displaying the 60 cycle output frequency in HERTZ.

Figure 44. Active Fault Code Message

6.In a situation where several engine problems occur simultaneously, the word “MORE” appears above the arrow buttons indicating that there are more fault codes that need to be viewed. Use the arrow buttons to scroll to the next active fault code.

If desired, the type of fault code, cause of error and the countermeasures of the error can be referenced in a separate engine operator’s manual.

7.Before the engine can be started, the engine fault must be corrected. Also observe that there are no active fault codes displayed on the diagnostic panel. If no fault codes are displayed, place the diagnostic switch in the OFF position.

Figure 47. Frequency Meter (Hz)

13.The generator's AC-voltmeter (Figure 48) will display the generator’s output in VOLTS. If the voltage is not within the specified tolerance, use the voltage adjustment control knob (Figure 49) to increase or decrease the desired voltage.

Figure 48. Voltmeter

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 53

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Contents Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004Proposition 65 Warning Nhtsa Reporting Safety DefectsTable of Contents MQ Power DCA-180SSJU Whisperwatttm GeneratorOrdering parts has never been easier Parts Ordering ProceduresGenerator Specifications SpecificationsDimensions Dimensions TOP, Side and FrontPotential hazards associated with the operation of this Safety Message Alert SymbolsConjunction with Safety This generator, other property Always wear approved protectionProtection Result causing severe General SafetyRules for Safe Operation Drugs or alcoholGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyUse the following guidelines when handling the battery Avoid eye irritationEmergencies Towing & Transporting SafetyDOT Generator Decals Generator DecalsGenerator Decals Cont inued Typical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingGeneral Information Generator Major Components Major ComponentsDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens First Time Start Up Engine. Note Displays only when SAE J1939Next item down Main Menu NavigationStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Damage Backlight AdjustmentShut Down Codes Contrast is highlighted Contrast AdjustmentIntensity Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenAutomatic Scan on Touch the Enter Button and a list of parameters will appear Setup 4-Up DisplaySelect the 4-Up Custom Setup from the 4-Up Setup menu Utilities Engine OIL Temperature34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu ECU did not respond to the PowerView request Glossary Troubleshooting informationNo parameter selected for this 4- UP quadrant Press and hold the Menu button for approximately 3 secondsGenerator Control Panel To restore power toButton on the overcurrent relay and place Circuit breaker Position onFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelAuto On/Off Engine Controller Mpec FaultEngine by initializing Unit. This is considered aOutput Terminal Familiarization Output Terminal Panel FamiliarizationAre considered VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelPressing Counter-clockwise will VoltageOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadSystem, amust install an Load ApplicationGenerator Output Voltages Generator OutputsVoltage Change-Over Board Maximum AmpsAC Ammeter Gauge Reading Generator OUTPUTS/ Gauge ReadingShow a reading when AreUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesUwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal VoltagesCircuit Breakers SetupLubrication Oil Fuel CheckRefueling Refueling ProcedureONLY! use Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation Freezing WeatherBattery Cable Installation BatteryWiring AlternatorStarting Manual Generator START-UP Procedure ManualBefore Starting Speed switch OFF/RESET positionWhen the generator is set Auto mode, the generator will Starting Auto ModeOn position Figure Ammeter willGenerator START-UP Procedure Auto Mode OFF/RESET position Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterTo ensure adequate starting Maintenance HEATER/CHARGERCommercial power to theand Trailer Maintenance Maintenance TrailerBrakes Brake AdjustmentHydraulic Surge Brakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Use an pneumatic air Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram DCA-180SSJU Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorEngine Controller Troubleshooting Mpec Troubleshooting Engine ControllerDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts ListSuggested Spare Parts Part number on this Suggested Spare Parts listGenerator Assy 0601842334 C01100006020601823282 0018205020Control Panel Assy M4223000404 M4223000303022100100 022100165Control BOX Assy 0601809666 M32130013020027106018 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0602202592 M426050000329A 0030006000 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220100914 M3230700113M9220101004 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 25-1 022100150 M42606001040019206020 0601812538Battery Assy M9310500404 0602220196M9103000504 0602220921Muffler Assy 0016910025 M4330100502M4333000303 0602325066Fuel Tank Assy 0605505070 M43630001020605501069 0605516090Enclosure Assy Enclosure AssyM1413400004 M44130003020019208020 M4423000312Enclosure ASSY. Enclosure ASSY.28A 0041206000 0037906000M9113000002 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 51A M4493403804 M4453001203M4453001303 52A M4493403904Rubber Seals Assy 0228900945 02292012400228901200 0228901260Nameplate and Decals Assy M9520100304 M4550000303M9520100603 M3550002702Freight Policy Terms and Conditions of Sale PartsDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help