Multiquip DCA180SSJU Engine Operating Panel, Fuel Gauge Indicates amount of diesel fuel available

Page 38

ENGINE OPERATING PANEL

The definitions below describe the controls and functions of

the DCA-180SSJU

(Figure 8).

			9
	1
3			10
	2
4			11
	AUTO	MANUAL
	OFF/RESET
5	LOW OIL PRESSURE		13
	HIGH COOLANT TEMPERATURE
	OVERCRANK
	OVERSPEED
	ENGINE RUNNING
	MOOOOO-20001Q
6
	8
7	12		14
7	12

Figure 8. Engine Operating Panel

1.Panel Light – Normally used in dark areas or at night time.When activated, panel lights will illuminate.When the generator is not in use be sure to turn the panel light switch to the OFF position.

2.Panel Light Switch – When activated will turn on control panel light.

3.Oil Pressure Gauge – During normal operation this gauge be should read between 35 to 65 psi. (241~448 kPa).When starting the generator the oil pressure may read a little higher, but after the engine warms up the oil pressure should return to the correct pressure range.

4.Water Temperature Gauge – During normal operation this gauge be should read between 180° and 230°F. (82° C and 110° C

5.Charging Ammeter Gauge – Indicates the current being supplied by the engine’s alternator which provides current for generator’s control circuits and battery charging system.

6.Fuel Gauge - Indicates amount of diesel fuel available.

7.Tachometer – Indicates engine speed in RPM’s for 60 Hz operation. This meter should indicate 1800 RPM’s when the rated load is applied. In addition a built in hour meter will record the number of operational hours that the generator has been in use.

8.Engine Speed Switch – This switch controls the speed of the engine (low/high).

PAGE 38 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)

Image 38

Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsPotential hazards associated with the operation of this Safety Message Alert SymbolsConjunction with Safety This generator, other property Always wear approved protectionProtection Rules for Safe Operation General SafetyResult causing severe Drugs or alcoholElectrical Safety Generator GroundingUse the following guidelines when handling the battery Maintenance SafetyBattery Safety Avoid eye irritationEmergencies Towing & Transporting SafetyDOT Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Major ComponentsDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Next item down Engine. Note Displays only when SAE J1939First Time Start Up Main Menu NavigationEngine Configuration Data Diagnostic CodeStored Fault Codes To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Damage Backlight AdjustmentShut Down Codes Contrast is highlighted Contrast AdjustmentIntensity Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Touch the Enter Button and a list of parameters will appear Setup 4-Up DisplaySelect the 4-Up Custom Setup from the 4-Up Setup menu Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu No parameter selected for this 4- UP quadrant Glossary Troubleshooting informationECU did not respond to the PowerView request Press and hold the Menu button for approximately 3 secondsButton on the overcurrent relay and place To restore power toGenerator Control Panel Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableEngine by initializing FaultAuto On/Off Engine Controller Mpec Unit. This is considered aOutput Terminal Familiarization Output Terminal Panel FamiliarizationAre considered Pressing Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Counter-clockwise will VoltageConnecting Loads Over Current RelaySystem, amust install an Single Phase LoadThree Phase Load Load ApplicationVoltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsShow a reading when Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Are3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsLubrication Oil SetupCircuit Breakers Fuel CheckRefueling Refueling ProcedureONLY! use Coolant Antifreeze Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorStarting Manual Generator START-UP Procedure ManualBefore Starting OFF/RESET position Speed switchOn position Figure Starting Auto ModeWhen the generator is set Auto mode, the generator will Ammeter willGenerator START-UP Procedure Auto Mode OFF/RESET position Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Maintenance Engine Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterTo ensure adequate starting Maintenance HEATER/CHARGERCommercial power to theand Maintenance Trailer Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes ActuatorSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy 0601823282 C01100006020601842334 0018205020Control Panel Assy 022100100 M4223000303M4223000404 022100165Control BOX Assy 0027106018 M32130013020601809666 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 29A 0030006000 M42605000030602202592 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220101004 M3230700113M9220100914 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0019206020 M426060010425-1 022100150 0601812538Battery Assy M9103000504 0602220196M9310500404 0602220921Muffler Assy M4333000303 M43301005020016910025 0602325066Fuel Tank Assy 0605501069 M43630001020605505070 0605516090Enclosure Assy Enclosure Assy0019208020 M4413000302M1413400004 M4423000312Enclosure ASSY. Enclosure ASSY.M9113000002 003790600028A 0041206000 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001303 M445300120351A M4493403804 52A M4493403904Rubber Seals Assy 0228901200 02292012400228900945 0228901260Nameplate and Decals Assy M9520100603 M4550000303M9520100304 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help