Multiquip DCA180SSJU On position Figure, Ammeter will, Load is in use, Starting Auto Mode

Page 54

GENERATOR START-UP PROCEDURE (MANUAL)

18. Place the

,

, and

. circuit breakers in the

ON position (Figure 54).

 

Figure 49. Voltage Adjust Control Knob

14. The ammeter (Figure 50) will

indicate with no load applied.When a load is applied, the ammeter will indicate the amount of current that the load is drawing from the generator.

Figure 50.

Ammeter (No

Load)

15.The engine oil pressure gauge (Figure 51) will indicate the oil pressure of the engine. Under normal operating conditions the oil pressure is approximately 35 to 65 psi. (241~448 kPa). When starting the generator

Figure 51. Oil

Pressure Gauge

16.The

(Figure 52) will indicate the coolant temperature. Under

normal operating conditions the coolant temperature should be between 180~230°F (82~110 °C)

.

Figure 52. Coolant

Temperature Gauge

17. The

(Figure

53)will indicate the speed of the engine when the generator is operating.Under normal operating conditions this speed is approximately 1800 RPM’s.

Figure 53. Engine

Tachometer

Gauge

Figure 54. Main, Aux. and GFCI

Circuit Breakers (ON)

19. Observe the generator's ammeter (Figure 55) and verify it reads the anticipated amount of current with respect to the load. The ammeter will only display a current reading if

a load is in use.

Figure 55.

Ammeter (Load)

20.The generator will run until manually stopped or an abnormal condition occurs.

Starting (Auto Mode)

DANGER - ELECTRICAL SYSTEM HAZARDS

Before connecting this generator to any building’s electrical system, a

must install an

. Serious damage to the building’s electrical system may occur without this transfer switch.

CAUTION - BACKUP GENERATOR USE

When connecting the generator to a isolation (transfer) switch, ALWAYS have power applied to the generator's internal battery charger. This will ensure that the engine will not fail due to a dead battery.

When the generator is set in the

AUTO mode, the generator will

NOTEin the event of comercial power falling below a

prescribed level by means of a contact closure that is generated automatically by a transfer switch.

PAGE 54 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)

Image 54
Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsSafety Message Alert Symbols Conjunction with SafetyPotential hazards associated with the operation of this Always wear approved protection ProtectionThis generator, other property Rules for Safe Operation General SafetyResult causing severe Drugs or alcoholElectrical Safety Generator GroundingUse the following guidelines when handling the battery Maintenance SafetyBattery Safety Avoid eye irritationTowing & Transporting Safety DOTEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Major ComponentsDiagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters Next item down Engine. Note Displays only when SAE J1939First Time Start Up Main Menu NavigationEngine Configuration Data Diagnostic CodeStored Fault Codes To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Backlight Adjustment Shut Down CodesDamage Contrast Adjustment IntensityContrast is highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant Glossary Troubleshooting informationECU did not respond to the PowerView request Press and hold the Menu button for approximately 3 secondsButton on the overcurrent relay and place To restore power toGenerator Control Panel Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableEngine by initializing FaultAuto On/Off Engine Controller Mpec Unit. This is considered aOutput Terminal Panel Familiarization Are consideredOutput Terminal Familiarization Pressing Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Counter-clockwise will VoltageConnecting Loads Over Current RelaySystem, amust install an Single Phase LoadThree Phase Load Load ApplicationVoltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsShow a reading when Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Are3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsLubrication Oil SetupCircuit Breakers Fuel CheckRefueling Procedure ONLY! useRefueling Coolant Antifreeze Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorGenerator START-UP Procedure Manual Before StartingStarting Manual OFF/RESET position Speed switchOn position Figure Starting Auto ModeWhen the generator is set Auto mode, the generator will Ammeter willGenerator START-UP Procedure Auto Mode Generator SHUT-DOWN Procedures Normal Shutdown ProcedureOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterMaintenance HEATER/CHARGER Commercial power to theandTo ensure adequate starting Maintenance Trailer Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy 0601823282 C01100006020601842334 0018205020Control Panel Assy 022100100 M4223000303M4223000404 022100165Control BOX Assy 0027106018 M32130013020601809666 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 29A 0030006000 M42605000030602202592 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220101004 M3230700113M9220100914 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0019206020 M426060010425-1 022100150 0601812538Battery Assy M9103000504 0602220196M9310500404 0602220921Muffler Assy M4333000303 M43301005020016910025 0602325066Fuel Tank Assy 0605501069 M43630001020605505070 0605516090Enclosure Assy Enclosure Assy0019208020 M4413000302M1413400004 M4423000312Enclosure ASSY. Enclosure ASSY.M9113000002 003790600028A 0041206000 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001303 M445300120351A M4493403804 52A M4493403904Rubber Seals Assy 0228901200 02292012400228900945 0228901260Nameplate and Decals Assy M9520100603 M4550000303M9520100304 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help