Multiquip DCA180SSJU operation manual Rules for Safe Operation, General Safety, Drugs or alcohol

Page 10

RULES FOR SAFE OPERATION

DANGER - READ THIS MANUAL!

Failure to follow instructions in this manual may lead to

or even ! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.

The following safety guidelines should always be used when operating the

General Safety:

DO NOT operate or service this equipment before reading this entire manual.

The operator MUST BE familiar with proper safety precautions and operations techniques before using generator.

This equipment should not be operated by persons under 18 years of age.

NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other

protective devices required by the job.

NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.

NEVER operate this equipment under the influence or

drugs or alcohol.

NEVER use accessories or attachments, which are not recommended by MQ Power for this equipment.Damage to the equipment and/or injury to user may result.

Manufacturer does not assume responsibility for any accident due to equipment modifications. Unauthorized equipment modification will void all warranties.

Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.

ALWAYS check the machine for loosened threads or bolts before starting.

NEVER operate the generator in an explosive atmosphere or near combustible materials. An explosion or fire could

result causing severe

.

NEVER touch the hot exhaust manifold, muffler or cylinder. Allow these parts to cool before servicing engine or generator.

HighTemperatures – Allow the engine to cool before performing service and maintenance functions. Contact with

components can cause serious burns.

The engine of this generator requires an adequate free

flow of cooling air. operate the generator in any

enclosed or narrow area where free flow of the air is restricted. If the air flow is

restricted it will cause serious damage to the generator or engine and may cause injury to people. The generator engine gives off DEADLY carbon monoxide gas.

DO NOT place hands or fingers inside generator engine compartment when engine is running.

NEVER run engine without air filter. Severe engine damage may occur.

DO NOT leave the generator running in the unattended.

Refer to the

for

engine technical questions or information.

 

ALWAYS store equipment properly when it is not being used.Equipment should be stored in a clean, dry location out of the reach of children.

PAGE 10 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)

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Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsConjunction with Safety Safety Message Alert SymbolsPotential hazards associated with the operation of this Protection Always wear approved protectionThis generator, other property Rules for Safe Operation General SafetyResult causing severe Drugs or alcoholElectrical Safety Generator GroundingUse the following guidelines when handling the battery Maintenance SafetyBattery Safety Avoid eye irritationDOT Towing & Transporting SafetyEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Major ComponentsMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Next item down Engine. Note Displays only when SAE J1939First Time Start Up Main Menu NavigationEngine Configuration Data Diagnostic CodeStored Fault Codes To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Shut Down Codes Backlight AdjustmentDamage Intensity Contrast AdjustmentContrast is highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Menu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant Glossary Troubleshooting informationECU did not respond to the PowerView request Press and hold the Menu button for approximately 3 secondsButton on the overcurrent relay and place To restore power toGenerator Control Panel Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableEngine by initializing FaultAuto On/Off Engine Controller Mpec Unit. This is considered aAre considered Output Terminal Panel FamiliarizationOutput Terminal Familiarization Pressing Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Counter-clockwise will VoltageConnecting Loads Over Current RelaySystem, amust install an Single Phase LoadThree Phase Load Load ApplicationVoltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsShow a reading when Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Are3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsLubrication Oil SetupCircuit Breakers Fuel CheckONLY! use Refueling ProcedureRefueling Coolant Antifreeze Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualStarting Manual OFF/RESET position Speed switchOn position Figure Starting Auto ModeWhen the generator is set Auto mode, the generator will Ammeter willGenerator START-UP Procedure Auto Mode Normal Shutdown Procedure Generator SHUT-DOWN ProceduresOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterCommercial power to theand Maintenance HEATER/CHARGERTo ensure adequate starting Maintenance Trailer Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy 0601823282 C01100006020601842334 0018205020Control Panel Assy 022100100 M4223000303M4223000404 022100165Control BOX Assy 0027106018 M32130013020601809666 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 29A 0030006000 M42605000030602202592 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220101004 M3230700113M9220100914 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0019206020 M426060010425-1 022100150 0601812538Battery Assy M9103000504 0602220196M9310500404 0602220921Muffler Assy M4333000303 M43301005020016910025 0602325066Fuel Tank Assy 0605501069 M43630001020605505070 0605516090Enclosure Assy Enclosure Assy0019208020 M4413000302M1413400004 M4423000312Enclosure ASSY. Enclosure ASSY.M9113000002 003790600028A 0041206000 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001303 M445300120351A M4493403804 52A M4493403904Rubber Seals Assy 0228901200 02292012400228900945 0228901260Nameplate and Decals Assy M9520100603 M4550000303M9520100304 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help