Multiquip DCA180SSJU M4223000303, M4223000404, 022100100, 022100165, 0605011211, 0017108040

Page 75

CONTROL PANEL ASSY.

CONTROL PANEL ASSY.
NO.	PART NO.	PART NAME	QTY.	REMARKS
1	M4223000303	CONTROL PANEL	1
2	M4223000404	CONTROL PANEL	1
2-1	022100100	SEAL RUBBER	2
2-2	022100165	SEAL RUBBER	2
3	0605011211	PIN	2
4	0017108040	HEX. HEAD BOLT	4
5	0601807642	FREQUENCY METER, 240V	1
6	0601817000	AC AMMETER, 0~300A/600A:5A	1
7	0601800275	CHANGE- OVER SWITCH, AMMETER	1
8	0601800275	AC VOLTMETER, 0~600V	1
9	0601801041	CHANGE-OVER SWITCH, VOLTMETER	1
10	0601840073	RHEOSTAT, VOLTAGE REGULATOR	1
11	0601840121	KNOB	1
12	0602202593	CONTROLLER	1
13	0027104040	MACHINE SCREW	2
13A	0207004000	HEX. NUT	2
14	0601831340	SWITCH	1
15	0601831340	SWITCH	1
16	0602120096	TACHOMETER	1
17	0602122093	OIL PRESSURE GAUGE	1
18	0602122272	UNIT, OIL PRESSURE	1
19	0602123092	WATER TEMPERATURE GAUGE	1
20	0602123263	UNIT, WATER TEMPERATURE	1
21	0602125090	FUEL GAUGE	1
23	0602103092	ALARM LAMP	3
23A	0601810245	BULB	1
24	0601810160	PANEL LIGHT	1
24A	0601810213	HEX. NUT	2
25	0207904000	HEX. NUT	2
26	0601831330	SWITCH, PANEL LIGHT	1
27	0601831557	EMERGENCY STOP BUTTON	2
28	M9220100004	SET SCREW	2
28A	0080200007	SNAP RING	2
29	M3246702604	WIRE HARNESS, GENERATOR	1
30	M4357200102	WIRE HARNESS, ENGINE	1

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 75

Image 75

Contents Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004Proposition 65 Warning Nhtsa Reporting Safety DefectsTable of Contents MQ Power DCA-180SSJU Whisperwatttm GeneratorOrdering parts has never been easier Parts Ordering ProceduresGenerator Specifications SpecificationsDimensions Dimensions TOP, Side and FrontSafety Message Alert Symbols Conjunction with SafetyPotential hazards associated with the operation of this Always wear approved protection ProtectionThis generator, other property Drugs or alcohol General SafetyResult causing severe Rules for Safe OperationGenerator Grounding Electrical SafetyAvoid eye irritation Maintenance SafetyBattery Safety Use the following guidelines when handling the batteryTowing & Transporting Safety DOTEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Typical Generator Grounding Application InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorGeneral Information Generator Major Components Major ComponentsDiagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters Main Menu Navigation Engine. Note Displays only when SAE J1939First Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Backlight Adjustment Shut Down CodesDamage Contrast Adjustment IntensityContrast is highlighted Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenAutomatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Utilities Engine OIL Temperature34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter Press and hold the Menu button for approximately 3 seconds Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantCircuit breaker Position on To restore power toGenerator Control Panel Button on the overcurrent relay and placeFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelUnit. This is considered a FaultAuto On/Off Engine Controller Mpec Engine by initializingOutput Terminal Panel Familiarization Are consideredOutput Terminal Familiarization Counter-clockwise will Voltage Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles PressingOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load System, amust install anMaximum Amps Generator OutputsGenerator Output Voltages Voltage Change-Over BoardAre Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Show a reading when1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output VoltagesUwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal VoltagesFuel Check SetupCircuit Breakers Lubrication OilRefueling Procedure ONLY! useRefueling Operation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringGenerator START-UP Procedure Manual Before StartingStarting Manual Speed switch OFF/RESET positionAmmeter will Starting Auto ModeWhen the generator is set Auto mode, the generator will On position FigureGenerator START-UP Procedure Auto Mode Generator SHUT-DOWN Procedures Normal Shutdown ProcedureOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelMaintenance HEATER/CHARGER Commercial power to theandTo ensure adequate starting Trailer Maintenance Maintenance TrailerActuator Brake AdjustmentBrakes Hydraulic Surge BrakesTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Use an pneumatic air Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram DCA-180SSJU Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorEngine Controller Troubleshooting Mpec Troubleshooting Engine ControllerDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts ListSuggested Spare Parts Part number on this Suggested Spare Parts list Generator Assy 0018205020 C01100006020601842334 0601823282Control Panel Assy 022100165 M4223000303M4223000404 022100100Control BOX Assy 0601870423 M32130013020601809666 002710601878 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0027106016 M42605000030602202592 29A 0030006000Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal Assy0039320000 M3230700113M9220100914 M922010100486 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0601812538 M426060010425-1 022100150 0019206020Battery Assy 0602220921 0602220196M9310500404 M9103000504Muffler Assy 0602325066 M43301005020016910025 M4333000303Fuel Tank Assy 0605516090 M43630001020605505070 0605501069Enclosure Assy Enclosure AssyM4423000312 M4413000302M1413400004 0019208020Enclosure ASSY. Enclosure ASSY.0021806016 003790600028A 0041206000 M911300000298 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 52A M4493403904 M445300120351A M4493403804 M4453001303Rubber Seals Assy 0228901260 02292012400228900945 0228901200Nameplate and Decals Assy M3550002702 M4550000303M9520100304 M9520100603Freight Policy Terms and Conditions of Sale PartsDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help