Multiquip DCA180SSJU operation manual HERE’S HOW to GET Help

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OPERATION AND PARTS MANUAL

HERE’S HOW TO GET HELP

PLEASE HAVE THE MODEL AND SERIAL

NUMBER ON-HAND WHEN CALLING

MULTIQUIP CORPORATE OFFICE

18910 Wilmington Ave	Tel. (800) 421-1244
Carson, CA 90746	Fax (800) 537- 3927
Contact: mq@multiquip.com
Web: www.multiquip.com
MQ Power
1800 Water Ridge Rd.	Tel. (800) 883-2551
Suite 500/600	Fax (972) 315-1847
Lewisville, TX 75057
Contact: mqpower@multiquip.com
Web: www.mqpower.com
MQ Parts Department
800-427-1244	Fax: 800-672-7877
310-537-3700	Fax: 310-637-3284
Service/Tech Support/Warranty
800-835-2551	Fax: 310-638-8046

© COPYRIGHT 2010,09, MULTIQUIP INC.

MQ Power and the MQ Power logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.

This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.

The information and speciﬁcations included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change speciﬁcations, design or the information published in this publication at any time without notice and without incurring any obligations.

Further, MQ Power disclaims any warranties or guaranties, expressed or implied, with regards to the information contained in this manual.

Your Local Dealer is:

Manufactured for

Multiquip Inc.

by

DENYO CO., LTD, JAPAN

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Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsConjunction with Safety Safety Message Alert SymbolsPotential hazards associated with the operation of this Protection Always wear approved protectionThis generator, other property Rules for Safe Operation General SafetyResult causing severe Drugs or alcoholElectrical Safety Generator GroundingUse the following guidelines when handling the battery Maintenance SafetyBattery Safety Avoid eye irritationDOT Towing & Transporting SafetyEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Major ComponentsMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Next item down Engine. Note Displays only when SAE J1939First Time Start Up Main Menu NavigationEngine Configuration Data Diagnostic CodeStored Fault Codes To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Shut Down Codes Backlight AdjustmentDamage Intensity Contrast AdjustmentContrast is highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Menu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant Glossary Troubleshooting informationECU did not respond to the PowerView request Press and hold the Menu button for approximately 3 secondsButton on the overcurrent relay and place To restore power toGenerator Control Panel Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableEngine by initializing FaultAuto On/Off Engine Controller Mpec Unit. This is considered aAre considered Output Terminal Panel FamiliarizationOutput Terminal Familiarization Pressing Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Counter-clockwise will VoltageConnecting Loads Over Current RelaySystem, amust install an Single Phase LoadThree Phase Load Load ApplicationVoltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsShow a reading when Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Are3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsLubrication Oil SetupCircuit Breakers Fuel CheckONLY! use Refueling ProcedureRefueling Coolant Antifreeze Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorBefore Starting Generator START-UP Procedure ManualStarting Manual OFF/RESET position Speed switchOn position Figure Starting Auto ModeWhen the generator is set Auto mode, the generator will Ammeter willGenerator START-UP Procedure Auto Mode Normal Shutdown Procedure Generator SHUT-DOWN ProceduresOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterCommercial power to theand Maintenance HEATER/CHARGERTo ensure adequate starting Maintenance Trailer Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy 0601823282 C01100006020601842334 0018205020Control Panel Assy 022100100 M4223000303M4223000404 022100165Control BOX Assy 0027106018 M32130013020601809666 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 29A 0030006000 M42605000030602202592 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220101004 M3230700113M9220100914 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0019206020 M426060010425-1 022100150 0601812538Battery Assy M9103000504 0602220196M9310500404 0602220921Muffler Assy M4333000303 M43301005020016910025 0602325066Fuel Tank Assy 0605501069 M43630001020605505070 0605516090Enclosure Assy Enclosure Assy0019208020 M4413000302M1413400004 M4423000312Enclosure ASSY. Enclosure ASSY.M9113000002 003790600028A 0041206000 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001303 M445300120351A M4493403804 52A M4493403904Rubber Seals Assy 0228901200 02292012400228900945 0228901260Nameplate and Decals Assy M9520100603 M4550000303M9520100304 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help