Multiquip DCA180SSJU operation manual Part Name QTY Remarks

Page 81

ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

M4923200034

ENGINE

1

 

1A

0602015230

FAN BELT

1

 

1-1

RE504836

CARTRIDGE, OIL FILTER

1

REPLACES P/N 0602041292

1-2

RE529643

CARTRIDGE, PRIMARY FUEL FILTER

1

REPLACES P/N 0602042596

1-3

RE522878

CARTRIDGE, FINAL FUEL FILTER

1

REPLACES P/N 0602042597

2

0602060015

BLOWER FAN

1

 

3

R81876

FAN SPACER

1

REPLACES P/N 0602061003

4

0012110110

HEX HEAD BOLT

4

 

5

0042510000

LOCK WASHER

4

 

6

M3303200404

ENGINE FOOT

2

 

7

0010312030

HEX. HEAD BOLT

6

 

8

0040012000

LOCK WASHER

6

 

9

0605000011

RUBBER SUSPENSION

2

 

10

0030016000

HEX. NUT

4

 

11

0040016000

LOCK WASHER

4

 

12

M4923200014

RADIATOR

1

 

12A

M4493601304

ACOUSTIC SHEET

2

 

13

0602011062

CAP

1

 

14

M9200101004

ADAPTOR

1

 

15

0150000016

O-RING

1

 

16

M4310201103

SUPPORTER, RADIATOR

1

 

17

M4310201203

SUPPORTER, RADIATOR

1

 

17A

M4493601504

ACOUSTIC SHEET

1

 

18

0016918020

HEX. HEAD BOLT

15

 

19

M4310600304

RUBBER SHEET

2

 

20

0017112055

HEX. HEAD BOLT

4

 

21

0030012000

HEX. NUT

8

 

23

0041212000

WASHER, FLAT

4

 

24

0016910025

HEX. HEAD BOLT

4

 

25

0016910025

HEX. HEAD BOLT

2

 

26

M4923200044

INTER COOLER

1

 

27

M4310201304

BRACKET, INTER COOLER

1

 

27A

M4493601604

ACOUSTIC SHEET

1

 

28

M4310201404

BRACKET, INTER COOLER

1

 

28A

M4493601604

ACOUSTIC SHEET

1

 

29

0017110050

HEX. HEAD BOLT

4

 

29A

0207010000

HEX. NUT

4

 

30

0016908020

HEX. HEAD BOLT

4

 

31

M4310301103

FAN SHROUD

1

 

32

M4310301203

FAN SHROUD

1

 

33

0016908020

HEX. HEAD BOLT

6

 

34

0016908020

HEX. HEAD BOLT

4

 

35

M4310300903

FAN GUARD

1

 

36

M4310301003

FAN GUARD

1

 

37

0016908020

HEX. HEAD BOLT

11

 

38

M4310300803

FAN GUARD

1

 

39

0016908020

HEX. HEAD BOLT

8

 

40

M4310500803

RADIATOR HOSE

1

 

41

M4310500903

RADIATOR HOSE

1

 

42

0605515178

HOSE BAND

1

 

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 81

Image 81
Contents Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004Proposition 65 Warning Nhtsa Reporting Safety DefectsTable of Contents MQ Power DCA-180SSJU Whisperwatttm GeneratorOrdering parts has never been easier Parts Ordering ProceduresGenerator Specifications SpecificationsDimensions Dimensions TOP, Side and FrontSafety Message Alert Symbols Conjunction with SafetyPotential hazards associated with the operation of this Always wear approved protection ProtectionThis generator, other property Result causing severe General SafetyRules for Safe Operation Drugs or alcoholGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyUse the following guidelines when handling the battery Avoid eye irritationTowing & Transporting Safety DOTEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Typical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingGeneral Information Generator Major Components Major ComponentsDiagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters First Time Start Up Engine. Note Displays only when SAE J1939Next item down Main Menu NavigationStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Backlight Adjustment Shut Down CodesDamage Contrast Adjustment IntensityContrast is highlighted Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenAutomatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Utilities Engine OIL Temperature34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter ECU did not respond to the PowerView request Glossary Troubleshooting informationNo parameter selected for this 4- UP quadrant Press and hold the Menu button for approximately 3 secondsGenerator Control Panel To restore power toButton on the overcurrent relay and place Circuit breaker Position onFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelAuto On/Off Engine Controller Mpec FaultEngine by initializing Unit. This is considered aOutput Terminal Panel Familiarization Are consideredOutput Terminal Familiarization VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelPressing Counter-clockwise will VoltageOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadSystem, amust install an Load ApplicationGenerator Output Voltages Generator OutputsVoltage Change-Over Board Maximum AmpsAC Ammeter Gauge Reading Generator OUTPUTS/ Gauge ReadingShow a reading when AreUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesUwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal VoltagesCircuit Breakers SetupLubrication Oil Fuel CheckRefueling Procedure ONLY! useRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation Freezing WeatherBattery Cable Installation BatteryWiring AlternatorGenerator START-UP Procedure Manual Before StartingStarting Manual Speed switch OFF/RESET positionWhen the generator is set Auto mode, the generator will Starting Auto ModeOn position Figure Ammeter willGenerator START-UP Procedure Auto Mode Generator SHUT-DOWN Procedures Normal Shutdown ProcedureOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterMaintenance HEATER/CHARGER Commercial power to theandTo ensure adequate starting Trailer Maintenance Maintenance TrailerBrakes Brake AdjustmentHydraulic Surge Brakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Use an pneumatic air Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram DCA-180SSJU Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorEngine Controller Troubleshooting Mpec Troubleshooting Engine ControllerDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts ListSuggested Spare Parts Part number on this Suggested Spare Parts listGenerator Assy 0601842334 C01100006020601823282 0018205020Control Panel Assy M4223000404 M4223000303022100100 022100165Control BOX Assy 0601809666 M32130013020027106018 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0602202592 M426050000329A 0030006000 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220100914 M3230700113M9220101004 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 25-1 022100150 M42606001040019206020 0601812538Battery Assy M9310500404 0602220196M9103000504 0602220921Muffler Assy 0016910025 M4330100502M4333000303 0602325066Fuel Tank Assy 0605505070 M43630001020605501069 0605516090Enclosure Assy Enclosure AssyM1413400004 M44130003020019208020 M4423000312Enclosure ASSY. Enclosure ASSY.28A 0041206000 0037906000M9113000002 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 51A M4493403804 M4453001203M4453001303 52A M4493403904Rubber Seals Assy 0228900945 02292012400228901200 0228901260Nameplate and Decals Assy M9520100304 M4550000303M9520100603 M3550002702Freight Policy Terms and Conditions of Sale PartsDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help