Multiquip DCA180SSJU operation manual Part Name

Page 83

ENGINE AND RADIATOR ASSY. (CONT)

ENGINE AND RADIATOR ASSY. (CONT.)

 

 

NO.

PART NO.

PART NAME

QTY.

REMARKS

43

0605515199

HOSE BAND

3

 

44

M4310401004

INTER COOLER PIPE

1

 

45

M4310501303

INTER COOLER HOSE

1

 

46

M4310501003

INTER COOLER HOSE

1

 

47

M4310501403

INTER COOLER HOSE

1

 

48

0605515207

HOSE BAND

1

 

49

0605515208

HOSE BAND

3

 

50

0605515209

HOSE BAND

3

 

51

M4310600404

BRACKET, INTER COOLER PIPE

1

 

52

0016908020

HEX. HEAD BOLT

2

 

53

0602326063

U-BOLT

1

 

54

0602046586

AIR CLEANER

1

 

54A

0602046682

ELEMENT, AIR CLEANER OUTER

1

 

54B

0602046683

ELEMENT, AIR CLEANER INNER

1

 

55

0602040650

INDICATOR, AIR CLEANER

1

 

56

0602040558

BAND, AIR CLEANER

2

 

57

0016908020

HEX. HEAD BOLT

4

 

58

0207008000

HEX. NUT

4

 

59

M4373200304

BRACKET, AIR CLEANER

1

 

60

0016908020

HEX. HEAD BOLT

4

 

61

M4373000104

AIR CLEANER PIPE

1

 

62

0602040365

90° ELBOW

1

 

63

0605515202

HOSE BAND

3

 

64

0602022580

ADAPTER

1

 

65

0602022561

90° ELBOW

1

 

66

0603306590

CONNECTOR

1

 

67

0603300285

ROCKNUT

1

 

68

0605511395

VALVE

1

 

69

0603306395

HOSE JOINT

1

 

70

0602021070

CAP

1

 

71

0269200660

DRAIN HOSE

1

 

72

M9300000203

RESERVE TANK

1

 

73

0602010900

CAP, RESERVE TANK

1

 

74

M4316100103

BRACKET, RESERVE TANK

1

 

75

0016910025

HEX HEAD BOLT

2

 

76

0199901850

HOSE

1

 

77

0193601250

HOSE

1

 

78

0193600700

HOSE

1

 

79

0605515106

HOSE BAND

3

 

80

0191601700

BLOWBY HOSE

1

 

81

0605515149

HOSE BAND

2

 

82

M448360003

HOSE GUIDE

1

 

83

0016908020

HOSE GUIDE

1

 

84

0602017090

DRAIN VALVE

1

 

85

0602042601

LEAK OFF LINE

1

 

86

0017110020

HEX HEAD BOLT

1

 

87

0602123290

COOLANT LEVEL SWITCH

1

 

88

0602220910

CLAMP

1

 

89

0602220911

CLAMP

1

 

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 83

Image 83
Contents Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004Proposition 65 Warning Nhtsa Reporting Safety DefectsTable of Contents MQ Power DCA-180SSJU Whisperwatttm GeneratorOrdering parts has never been easier Parts Ordering ProceduresGenerator Specifications SpecificationsDimensions Dimensions TOP, Side and FrontPotential hazards associated with the operation of this Safety Message Alert SymbolsConjunction with Safety This generator, other property Always wear approved protectionProtection Drugs or alcohol General SafetyResult causing severe Rules for Safe OperationGenerator Grounding Electrical SafetyAvoid eye irritation Maintenance SafetyBattery Safety Use the following guidelines when handling the batteryEmergencies Towing & Transporting SafetyDOT Generator Decals Generator DecalsGenerator Decals Cont inued Typical Generator Grounding Application InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorGeneral Information Generator Major Components Major ComponentsDisplay Parameters Diagnostic DisplayMenu Button Press this button to enter or exit menu screens Main Menu Navigation Engine. Note Displays only when SAE J1939First Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Damage Backlight AdjustmentShut Down Codes Contrast is highlighted Contrast AdjustmentIntensity Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenAutomatic Scan on Touch the Enter Button and a list of parameters will appear Setup 4-Up DisplaySelect the 4-Up Custom Setup from the 4-Up Setup menu Utilities Engine OIL Temperature34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu Button Highlight it, then touch Enter Touch the Menu button again to return to the MainMenu Press and hold the Menu button for approximately 3 seconds Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantCircuit breaker Position on To restore power toGenerator Control Panel Button on the overcurrent relay and placeFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelUnit. This is considered a FaultAuto On/Off Engine Controller Mpec Engine by initializingOutput Terminal Familiarization Output Terminal Panel FamiliarizationAre considered Counter-clockwise will Voltage Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles PressingOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load System, amust install anMaximum Amps Generator OutputsGenerator Output Voltages Voltage Change-Over BoardAre Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Show a reading when1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output VoltagesUwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal VoltagesFuel Check SetupCircuit Breakers Lubrication OilRefueling Refueling ProcedureONLY! use Operation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringStarting Manual Generator START-UP Procedure ManualBefore Starting Speed switch OFF/RESET positionAmmeter will Starting Auto ModeWhen the generator is set Auto mode, the generator will On position FigureGenerator START-UP Procedure Auto Mode OFF/RESET position Emergency Shutdown Procedure Generator SHUT-DOWN ProceduresNormal Shutdown Procedure Maintenance Engine Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelTo ensure adequate starting Maintenance HEATER/CHARGERCommercial power to theand Trailer Maintenance Maintenance TrailerActuator Brake AdjustmentBrakes Hydraulic Surge BrakesSuspension Tires/Wheels/Lug NutsTire Wear/Inflation Use an pneumatic air Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram DCA-180SSJU Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorEngine Controller Troubleshooting Mpec Troubleshooting Engine ControllerDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts ListSuggested Spare Parts Part number on this Suggested Spare Parts listGenerator Assy 0018205020 C01100006020601842334 0601823282Control Panel Assy 022100165 M4223000303M4223000404 022100100Control BOX Assy 0601870423 M32130013020601809666 002710601878 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0027106016 M42605000030602202592 29A 0030006000Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal Assy0039320000 M3230700113M9220100914 M922010100486 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0601812538 M426060010425-1 022100150 0019206020Battery Assy 0602220921 0602220196M9310500404 M9103000504Muffler Assy 0602325066 M43301005020016910025 M4333000303Fuel Tank Assy 0605516090 M43630001020605505070 0605501069Enclosure Assy Enclosure AssyM4423000312 M4413000302M1413400004 0019208020Enclosure ASSY. Enclosure ASSY.0021806016 003790600028A 0041206000 M911300000298 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 52A M4493403904 M445300120351A M4493403804 M4453001303Rubber Seals Assy 0228901260 02292012400228900945 0228901200Nameplate and Decals Assy M3550002702 M4550000303M9520100304 M9520100603Freight Policy Terms and Conditions of Sale PartsDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help