Multiquip DCA180SSJU operation manual Troubleshooting Generator, Generator Troubleshooting

Page 67

TROUBLESHOOTING (GENERATOR)

Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown, use Table 17 shown below for diagnosis of the Generator. If the problem cannot be remedied, consult our company's business office or service plant.

TABLE 17. GENERATOR TROUBLESHOOTING

SYMPTOM	POSSIBLE PROBLEM	SOLUTION

No Voltage Output	AC Voltmeter defective?	Check output voltage using a voltmeter.

	Is wiring connection loose?	Check wiring and repair.

	Is AVR defective?	Replace if necessary.

	Defective Rotating Rectifier?	Check and replace.

	Defective Exciter Field?	Check for 17.3 ohms across J & K on CN1

Low Voltage Output	Is engine speed correct?	Turn engine throttle lever to "High".

	Is wiring connections loose?	Check wiring and repair.

	Defective AVR?	Replace if necessary.

High Voltage Output	Is wiring connections loose?	Check wiring and repair.

	Defective AVR?	Replace if necessary.

Circuit Breaker Tripped	Short Circuit in load?	Check load and repair.

	Over current?	Confirm load requirements and reduce.

	Defective circuit breaker?	Check and replace.

	Over current Relay actuated?	Confirm load requirement and replace.

DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10) — PAGE 67

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Contents Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004Proposition 65 Warning Nhtsa Reporting Safety DefectsTable of Contents MQ Power DCA-180SSJU Whisperwatttm GeneratorOrdering parts has never been easier Parts Ordering ProceduresGenerator Specifications SpecificationsDimensions Dimensions TOP, Side and FrontConjunction with Safety Safety Message Alert SymbolsPotential hazards associated with the operation of this Protection Always wear approved protectionThis generator, other property Drugs or alcohol General SafetyResult causing severe Rules for Safe OperationGenerator Grounding Electrical SafetyAvoid eye irritation Maintenance SafetyBattery Safety Use the following guidelines when handling the batteryDOT Towing & Transporting SafetyEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Typical Generator Grounding Application InstallationMounting Outdoor InstallationIndoor Installation When connecting the generatorGeneral Information Generator Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Main Menu Navigation Engine. Note Displays only when SAE J1939First Time Start Up Next item downTo make a selection Diagnostic CodeStored Fault Codes Engine Configuration DataDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Shut Down Codes Backlight AdjustmentDamage Intensity Contrast AdjustmentContrast is highlighted Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenAutomatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Utilities Engine OIL Temperature34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Menu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter Press and hold the Menu button for approximately 3 seconds Glossary Troubleshooting informationECU did not respond to the PowerView request No parameter selected for this 4- UP quadrantCircuit breaker Position on To restore power toGenerator Control Panel Button on the overcurrent relay and placeFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelUnit. This is considered a FaultAuto On/Off Engine Controller Mpec Engine by initializingAre considered Output Terminal Panel FamiliarizationOutput Terminal Familiarization Counter-clockwise will Voltage Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles PressingOver Current Relay Connecting LoadsLoad Application Single Phase LoadThree Phase Load System, amust install anMaximum Amps Generator OutputsGenerator Output Voltages Voltage Change-Over BoardAre Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Show a reading when1Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 3Ø-240V Uvwo Terminal Output VoltagesUwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal VoltagesFuel Check SetupCircuit Breakers Lubrication OilONLY! use Refueling ProcedureRefueling Operation Freezing Weather Cleaning the RadiatorAir Cleaner Fan Belt Tension Coolant AntifreezeAlternator BatteryBattery Cable Installation WiringBefore Starting Generator START-UP Procedure ManualStarting Manual Speed switch OFF/RESET positionAmmeter will Starting Auto ModeWhen the generator is set Auto mode, the generator will On position FigureGenerator START-UP Procedure Auto Mode Normal Shutdown Procedure Generator SHUT-DOWN ProceduresOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Replacing Oil Filter Cleaning the Fuel StrainerAir Removal Check Oil LevelCommercial power to theand Maintenance HEATER/CHARGERTo ensure adequate starting Trailer Maintenance Maintenance TrailerActuator Brake AdjustmentBrakes Hydraulic Surge BrakesTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Use an pneumatic air Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram DCA-180SSJU Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorEngine Controller Troubleshooting Mpec Troubleshooting Engine ControllerDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts ListSuggested Spare Parts Part number on this Suggested Spare Parts listGenerator Assy 0018205020 C01100006020601842334 0601823282Control Panel Assy 022100165 M4223000303M4223000404 022100100Control BOX Assy 0601870423 M32130013020601809666 002710601878 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0027106016 M42605000030602202592 29A 0030006000Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal Assy0039320000 M3230700113M9220100914 M922010100486 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0601812538 M426060010425-1 022100150 0019206020Battery Assy 0602220921 0602220196M9310500404 M9103000504Muffler Assy 0602325066 M43301005020016910025 M4333000303Fuel Tank Assy 0605516090 M43630001020605505070 0605501069Enclosure Assy Enclosure AssyM4423000312 M4413000302M1413400004 0019208020Enclosure ASSY. Enclosure ASSY.0021806016 003790600028A 0041206000 M911300000298 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 52A M4493403904 M445300120351A M4493403804 M4453001303Rubber Seals Assy 0228901260 02292012400228900945 0228901200Nameplate and Decals Assy M3550002702 M4550000303M9520100304 M9520100603Freight Policy Terms and Conditions of Sale PartsDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help