Multiquip DCA180SSJU operation manual General Information

Page 18

GENERAL INFORMATION

DCA-180SSJU Whisperwatt™ Series Familiarization

Generator

The MQ Power Model DCA-180SSJU is a 180 kW

(Figure 5) that is designed as a high quality portable (requires a trailer for transport) power source for telecom sites, lighting facilities, power tools, submersible pumps and other industrial and construction machinery.

Engine Operating Panel

The “Engine Operating Panel” is provided with the following:

Tachometer

Water Temperature Gauge

Oil Pressure Gauge

Charging Ammeter Gauge

Fuel Level Gauge

Engine Speed Switch

Auto ON/OFF Engine Controller (MPEC)

Preheat Lamp

Warning Lamp

Emergency Stop Lamp

Emergency Stop Button

Diagnostic Gauge

Panel Light/Panel Light Switch

Generator Control Panel

The “Generator Control Panel” is provided with the following:

Frequency Meter (Hz)

AC Ammeter (Amps)

AC Voltmeter (Volts)

Ammeter Change-Over Switch

Voltmeter Change-Over Switch

Voltage Regulator

3-Pole, 500 amp Main Circuit Breaker

“Control Box” (located behind the Gen. Control Panel)

Automatic Voltage Regulator

Diagnostic Display

Current Transformer

Over-Current Relay

Voltage Rectifer

Starter Relay

Engine Controller (Computer Controlled)

Voltage Change-over Board

Output Terminal Panel

The “Output Terminal Panel” is provided with the following:

Three 120/240V output receptacles (CS-6369), 50A

Three auxilliary circuit breakers, 50A

Two 120V output receptacles (GFCI), 20A

Two GFCI circuit breakers, 20A

Five output terminal lugs (3Ø power)

Battery Charger (Optional)

Water Heater (Optional)

Open Delta Excitation System

The DCA-180SSJU generator is equipped with the state of

the art " " excitation system. The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section.

There are four connections of the open delta A, B, C and D. During steady state loads, the power from the voltage regulator is supplied from the parallel connections of A to B, A to D, and C to D. These three phases of the voltage input to the voltage regulator are then rectified and are the excitation current for the exciter section.

When a heavy load, such as a motor starting or a short circuit occurs, the automatic voltage regulator (AVR) switches the configuration of the open delta to the series connection of B to C.This has the effect of adding the voltages of each phase to provide higher excitation to the exciter section and thus better voltage response during the application of heavy loads.

The connections of the AVR to the AC output windings are for sensing only. No power is required from these windings.

The open-delta design provides virtually unlimited excitation current, offering maximum motor starting capabilities. The

excitation does not have a " " and responds according the demands of the required load.

Engine

The DCA-180SSJUis powered by a 6 cylinder, water cooled, direct injection, turbocharged

. This engine is designed to meet every performance requirement for the generator. Reference Table 1 for engine specifications.

In keeping with MQ Power's policy of constantly improving its products, the specifications quoted herein are subject to change without prior notice.

Electric Governor System

The electric governor system controls the RPMs of the en- gine. When the engine demand increases or decreases, the governor system regulates the frequency variation to ±.25%.

Extension Cables

When electric power is to be provided to various tools or loads at some distance from the generator, extension cords are normally used. Cables should be sized to allow for distance in length and amperage so that the voltage drop between the generator and point of use (load) is held to a minimum. Use the cable selection chart (Table 6) as a guide for selecting proper extension cable size.

PAGE 18 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)

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Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsSafety Message Alert Symbols Conjunction with SafetyPotential hazards associated with the operation of this Always wear approved protection ProtectionThis generator, other property Rules for Safe Operation General SafetyResult causing severe Drugs or alcoholElectrical Safety Generator GroundingUse the following guidelines when handling the battery Maintenance SafetyBattery Safety Avoid eye irritationTowing & Transporting Safety DOTEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationWhen connecting the generator Outdoor InstallationIndoor Installation MountingGeneral Information Major Components Generator Major ComponentsDiagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters Next item down Engine. Note Displays only when SAE J1939First Time Start Up Main Menu NavigationEngine Configuration Data Diagnostic CodeStored Fault Codes To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Backlight Adjustment Shut Down CodesDamage Contrast Adjustment IntensityContrast is highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter No parameter selected for this 4- UP quadrant Glossary Troubleshooting informationECU did not respond to the PowerView request Press and hold the Menu button for approximately 3 secondsButton on the overcurrent relay and place To restore power toGenerator Control Panel Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableEngine by initializing FaultAuto On/Off Engine Controller Mpec Unit. This is considered aOutput Terminal Panel Familiarization Are consideredOutput Terminal Familiarization Pressing Removing the Plastic Face Plate Hard Wire Hookup PanelVAC Gfci Receptacles Counter-clockwise will VoltageConnecting Loads Over Current RelaySystem, amust install an Single Phase LoadThree Phase Load Load ApplicationVoltage Change-Over Board Generator OutputsGenerator Output Voltages Maximum AmpsShow a reading when Generator OUTPUTS/ Gauge ReadingAC Ammeter Gauge Reading Are3Ø-240V Uvwo Terminal Output Voltages Output Terminal Panel ConnectionsUvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsLubrication Oil SetupCircuit Breakers Fuel CheckRefueling Procedure ONLY! useRefueling Coolant Antifreeze Cleaning the RadiatorAir Cleaner Fan Belt Tension Operation Freezing WeatherWiring BatteryBattery Cable Installation AlternatorGenerator START-UP Procedure Manual Before StartingStarting Manual OFF/RESET position Speed switchOn position Figure Starting Auto ModeWhen the generator is set Auto mode, the generator will Ammeter willGenerator START-UP Procedure Auto Mode Generator SHUT-DOWN Procedures Normal Shutdown ProcedureOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Check Oil Level Cleaning the Fuel StrainerAir Removal Replacing Oil FilterMaintenance HEATER/CHARGER Commercial power to theandTo ensure adequate starting Maintenance Trailer Trailer MaintenanceHydraulic Surge Brakes Brake AdjustmentBrakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy 0601823282 C01100006020601842334 0018205020Control Panel Assy 022100100 M4223000303M4223000404 022100165Control BOX Assy 0027106018 M32130013020601809666 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 29A 0030006000 M42605000030602202592 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220101004 M3230700113M9220100914 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0019206020 M426060010425-1 022100150 0601812538Battery Assy M9103000504 0602220196M9310500404 0602220921Muffler Assy M4333000303 M43301005020016910025 0602325066Fuel Tank Assy 0605501069 M43630001020605505070 0605516090Enclosure Assy Enclosure Assy0019208020 M4413000302M1413400004 M4423000312Enclosure ASSY. Enclosure ASSY.M9113000002 003790600028A 0041206000 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001303 M445300120351A M4493403804 52A M4493403904Rubber Seals Assy 0228901200 02292012400228900945 0228901260Nameplate and Decals Assy M9520100603 M4550000303M9520100304 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help