Multiquip DCA180SSJU MQ Power DCA-180SSJU Whisperwatttm Generator, Table of Contents

Page 4

TABLE OF CONTENTS

MQ POWER DCA-180SSJU

WHISPERWATTTM
GENERATOR
Proposition 65 Warning	2
Reporting Safety Defects	3
Table Of Contents	4
Parts Ordering Procedures	5
Specifications	6
Dimensions (Top, Side And Front)	7
Safety Message Alert Symbols	8-9
Rules For Safe Operation	10-13
Generator Decals	14-15
Installation	16-17
General Information	18
Major Components	19
Diagnostic Display	20-36
Generator Control Panel	37
Engine Operating Panel	38-39
Output Terminal Panel Familiarization	40-42
Load Application	43
Generator Outputs	44-45
Gauge Reading	45
Output Terminal Panel Connections	46-47
Setup	48-51
Generator Start-Up Procedure (Manual)	52-54
Generator Start-Up Procedure (Auto Mode)	55
Generator Shut-Down Procedures	56
Maintenance (Engine)	57-58
Maintenance (Heater/Charger)	59
Maintenance (Trailer)	60-63
Trailer Wiring Diagram	64
Generator Wiring Diagram	65
Engine Wiring Diagram	66
Troubleshooting (Generator)	67
Troubleshooting (Engine Controller)	68
Explanation Of Code In Remarks Column	70
Suggested Spare Parts	71

COMPONENT DRAWINGS

Generator Assembly			72-73
Control Panel Assembly			74-75
Control Box Assembly			76-79
Engine And Radiator Assembly			80-83
Output Terminal Assembly			84-87
Battery Assembly			88-89
Muffler Assembly			90-91
Fuel Tank Assembly			92-93
Enclosure Assembly			94-99
Rubber Seals Assembly			100-101
Nameplate And Decals Assembly			102-103
Terms And Conditions Of Sale — Parts			104

PAGE 4 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)

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Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsConjunction with Safety Safety Message Alert SymbolsPotential hazards associated with the operation of this Protection Always wear approved protectionThis generator, other property General Safety Result causing severeRules for Safe Operation Drugs or alcoholElectrical Safety Generator GroundingMaintenance Safety Battery SafetyUse the following guidelines when handling the battery Avoid eye irritationDOT Towing & Transporting SafetyEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGeneral Information Major Components Generator Major ComponentsMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters Engine. Note Displays only when SAE J1939 First Time Start UpNext item down Main Menu NavigationDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Shut Down Codes Backlight AdjustmentDamage Intensity Contrast AdjustmentContrast is highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Menu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter Glossary Troubleshooting information ECU did not respond to the PowerView requestNo parameter selected for this 4- UP quadrant Press and hold the Menu button for approximately 3 secondsTo restore power to Generator Control PanelButton on the overcurrent relay and place Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableFault Auto On/Off Engine Controller MpecEngine by initializing Unit. This is considered aAre considered Output Terminal Panel FamiliarizationOutput Terminal Familiarization Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesPressing Counter-clockwise will VoltageConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadSystem, amust install an Load ApplicationGenerator Outputs Generator Output VoltagesVoltage Change-Over Board Maximum AmpsGenerator OUTPUTS/ Gauge Reading AC Ammeter Gauge ReadingShow a reading when AreOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsSetup Circuit BreakersLubrication Oil Fuel CheckONLY! use Refueling ProcedureRefueling Cleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorBefore Starting Generator START-UP Procedure ManualStarting Manual OFF/RESET position Speed switchStarting Auto Mode When the generator is set Auto mode, the generator willOn position Figure Ammeter willGenerator START-UP Procedure Auto Mode Normal Shutdown Procedure Generator SHUT-DOWN ProceduresOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterCommercial power to theand Maintenance HEATER/CHARGERTo ensure adequate starting Maintenance Trailer Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy C0110000602 06018423340601823282 0018205020Control Panel Assy M4223000303 M4223000404022100100 022100165Control BOX Assy M3213001302 06018096660027106018 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4260500003 060220259229A 0030006000 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM3230700113 M9220100914M9220101004 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4260600104 25-1 0221001500019206020 0601812538Battery Assy 0602220196 M9310500404M9103000504 0602220921Muffler Assy M4330100502 0016910025M4333000303 0602325066Fuel Tank Assy M4363000102 06055050700605501069 0605516090Enclosure Assy Enclosure AssyM4413000302 M14134000040019208020 M4423000312Enclosure ASSY. Enclosure ASSY.0037906000 28A 0041206000M9113000002 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001203 51A M4493403804M4453001303 52A M4493403904Rubber Seals Assy 0229201240 02289009450228901200 0228901260Nameplate and Decals Assy M4550000303 M9520100304M9520100603 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help