Multiquip DCA180SSJU operation manual Setup, Circuit Breakers, Lubrication Oil, Fuel Check

Page 48

SETUP

Circuit Breakers

To protect the generator from an overload, a 3-pole, 500

amp,

circuit breaker is provided to protect the

 

 

from overload. In addition two

single-pole, 20 amp

circuit breakers are provided to

protect the GFCI receptacles from overload. Three 50 amp circuit breakers have also been provided to protect the auxiliary receptacles from overload. Make sure to switch ALL circuit breakers to the OFF position prior to starting the

engine.

Lubrication Oil

Fill the engine crankcase with lubricating oil through the filler hole, but DO NOT overfill. Make sure the generator is level. and verify that the oil level is maintained between the two notches (Figure 31) on the dipstick. See Table 9 for proper selection of engine oil.

Figure 31. Engine Oil Dipstick

When checking the engine oil, be sure to check if the oil is clean. If the oil is not clean, drain the oil by removing the oil drain plug, and refill with the specified amount of oil as outlined in the John Deere Engine Owner's Manual. Oil should be warm before draining.

Other types of motor oils may be substituted if they meet the following requirements:

■API Service Classification CC/SC

■API Service Classification CC/SD

■API Service Classification CC/SE

■API Service Classification CC/SF

 

Table 9. Recommended Motor Oil

 

 

F

C

 

 

 

OIL: SAE

 

 

 

 

 

 

 

 

 

 

 

 

 

122

50

 

 

 

 

 

 

 

 

 

104

40

10W40

30

OIL

5W30

10W/40

15W30

10W30

10W

20W40

86

30

 

 

 

 

 

 

 

 

 

68

20

 

 

 

 

 

 

 

 

 

50

10

 

 

 

 

 

 

 

 

 

32

0

 

 

 

 

 

 

 

 

 

-14

-10

 

 

 

 

 

 

 

 

 

-4

-20

 

 

ARCTIC

 

 

 

 

 

 

-40

-40

 

 

 

 

 

 

 

 

-22

-30

 

 

 

 

 

 

 

 

 

Fuel Check

DANGER - EXPLOSION/FIRE HAZARDS

Fuel spillage on a engine can cause a or

. If fuel spillage occurs, wipe up the spilled fuel

completely to prevent fire hazards. NEVER smoke around or near the generator.

Refilling the Fuel System

CAUTION - REFUELING THE GENERATOR

ONLY properly trained personel who have read and understand this section should refill the fuel tank system.

This generator has an internal fuel tank located inside the trailer frame and may also be equipped with an environmental

fuel tank (Figure 32).

fill the fuel tanks with clean

fresh

DO NOT fill the fuel tanks beyond their

capacities.

 

 

Pay attention to the fuel tank capacity when replenishing fuel.The fuel tank cap must be closed tightly after filling. Handle fuel in a safety container. If the container does not have a spout, use a funnel. Wipe up any spilled fuel immediately.

Figure 32. Internal Fuel Tank System

PAGE 48 — DCA-180SSJU — OPERATION AND PARTS MANUAL — REV. #3 (02/01/10)

Page 47 Page 49
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Contents Parts List NO. M3870301004 Model DCA180SSJU 60HZ GeneratorProposition 65 Warning Reporting Safety Defects NhtsaMQ Power DCA-180SSJU Whisperwatttm Generator Table of ContentsParts Ordering Procedures Ordering parts has never been easierSpecifications Generator SpecificationsDimensions TOP, Side and Front DimensionsSafety Message Alert Symbols Conjunction with SafetyPotential hazards associated with the operation of this Always wear approved protection ProtectionThis generator, other property General Safety Result causing severeRules for Safe Operation Drugs or alcoholElectrical Safety Generator GroundingMaintenance Safety Battery SafetyUse the following guidelines when handling the battery Avoid eye irritationTowing & Transporting Safety DOTEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Installation Typical Generator Grounding ApplicationOutdoor Installation Indoor InstallationWhen connecting the generator MountingGeneral Information Major Components Generator Major ComponentsDiagnostic Display Menu Button Press this button to enter or exit menu screensDisplay Parameters Engine. Note Displays only when SAE J1939 First Time Start UpNext item down Main Menu NavigationDiagnostic Code Stored Fault CodesEngine Configuration Data To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Backlight Adjustment Shut Down CodesDamage Contrast Adjustment IntensityContrast is highlighted Setup 1- Up Display Select UnitsOnce the Setup 1-up Display menu icon has been Up display functionAutomatic Scan on Setup 4-Up Display Select the 4-Up Custom Setup from the 4-Up Setup menuTouch the Enter Button and a list of parameters will appear Engine OIL Temperature Utilities34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Touch the Menu button again to return to the Main MenuTouch the Menu Button Highlight it, then touch Enter Glossary Troubleshooting information ECU did not respond to the PowerView requestNo parameter selected for this 4- UP quadrant Press and hold the Menu button for approximately 3 secondsTo restore power to Generator Control PanelButton on the overcurrent relay and place Circuit breaker Position onEngine Operating Panel Fuel Gauge Indicates amount of diesel fuel availableFault Auto On/Off Engine Controller MpecEngine by initializing Unit. This is considered aOutput Terminal Panel Familiarization Are consideredOutput Terminal Familiarization Removing the Plastic Face Plate Hard Wire Hookup Panel VAC Gfci ReceptaclesPressing Counter-clockwise will VoltageConnecting Loads Over Current RelaySingle Phase Load Three Phase LoadSystem, amust install an Load ApplicationGenerator Outputs Generator Output VoltagesVoltage Change-Over Board Maximum AmpsGenerator OUTPUTS/ Gauge Reading AC Ammeter Gauge ReadingShow a reading when AreOutput Terminal Panel Connections Uvwo Terminal Output Voltages3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output Voltages3Ø-480 Uvwo Output Terminal Voltages Uwvo Output Terminal Lugs 1Ø-277V ConnectionsSetup Circuit BreakersLubrication Oil Fuel CheckRefueling Procedure ONLY! useRefueling Cleaning the Radiator Air Cleaner Fan Belt TensionCoolant Antifreeze Operation Freezing WeatherBattery Battery Cable InstallationWiring AlternatorGenerator START-UP Procedure Manual Before StartingStarting Manual OFF/RESET position Speed switchStarting Auto Mode When the generator is set Auto mode, the generator willOn position Figure Ammeter willGenerator START-UP Procedure Auto Mode Generator SHUT-DOWN Procedures Normal Shutdown ProcedureOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Cleaning the Fuel Strainer Air RemovalCheck Oil Level Replacing Oil FilterMaintenance HEATER/CHARGER Commercial power to theandTo ensure adequate starting Maintenance Trailer Trailer MaintenanceBrake Adjustment BrakesHydraulic Surge Brakes ActuatorTires/Wheels/Lug Nuts Tire Wear/InflationSuspension Lug Nut Torque Requirements Use an pneumatic airTrailer Wiring Diagram Trailer/Towing Vehicle Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramDCA-180SSJU Engine Wiring Diagram Engine Wiring DiagramTroubleshooting Generator Generator TroubleshootingTroubleshooting Engine Controller Engine Controller Troubleshooting MpecDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Sample Parts List Explanation of Code in Remarks ColumnPart number on this Suggested Spare Parts list Suggested Spare PartsGenerator Assy C0110000602 06018423340601823282 0018205020Control Panel Assy M4223000303 M4223000404022100100 022100165Control BOX Assy M3213001302 06018096660027106018 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4260500003 060220259229A 0030006000 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM3230700113 M9220100914M9220101004 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4260600104 25-1 0221001500019206020 0601812538Battery Assy 0602220196 M9310500404M9103000504 0602220921Muffler Assy M4330100502 0016910025M4333000303 0602325066Fuel Tank Assy M4363000102 06055050700605501069 0605516090Enclosure Assy Enclosure AssyM4413000302 M14134000040019208020 M4423000312Enclosure ASSY. Enclosure ASSY.0037906000 28A 0041206000M9113000002 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 M4453001203 51A M4493403804M4453001303 52A M4493403904Rubber Seals Assy 0229201240 02289009450228901200 0228901260Nameplate and Decals Assy M4550000303 M9520100304M9520100603 M3550002702Terms and Conditions of Sale Parts Freight PolicyDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help
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