Kohler 6VSG, 24VDC, 36VDC, 48VDC manual Spark Plugs, Resetting the Maintenance Timer

Page 48

3.Fill with oil.

a.Fill the engine to the F mark on the dipstick. The engine oil capacity is shown in Figure 4-2.

See Section 4.2.3 Engine Oil Recommendation, for oil selection.

Generator Set Model

Oil Capacity, L (qt.)

 

 

 

6VSG

 

1.9 (2.0)

 

 

 

Figure

4-2Engine Oil Capacity

b.Reinstall the dipstick and the oil fill cap.

c.Reconnect the generator set engine starting battery, negative (–) lead last.

d.Reconnect the AC power to the generator set.

e.Press the RUN button on the generator set controller. The generator set will start.

f.Run the generator set for a minute to allow the oil pressure to reach operating range.

g.Stop the generator set, wait 1 minute, and then recheck the oil level. Add oil to bring the level up to the F mark on the dipstick.

4.Check for leaks.

a.Check for oil leaks.

b.Fix leaks and recheck the oil level.

c.Reinstall the roof panel and close service door.

5.Reset the maintenance timer on the controller.

4.2.5Resetting the Maintenance Timer

1.In the Overview menu, step down to the Next Maintenance screen.

2.Press the Select button.

3.Press the Up arrow button so that Reset Maint Timer? Yes is displayed.

4.Press the Select button. After about two minutes, the new maintenance interval and date are displayed.

4.3 Spark Plugs

Reset the spark plug gap or replace the plugs with new plugs as necessary.

1.Clean the area around the base of the spark plug to keep dirt and debris out of the engine.

2.Remove the spark plug and check its condition. Replace the spark plug if it is worn or if its reuse is questionable.

3.Check the spark plug gap using a wire feeler gauge. See Figure 4-3for the recommended spark plug gap. Adjust the gap by carefully bending the ground electrode. See Figure 4-4and Figure 4-5.

4.Reinstall the spark plug into the cylinder head. Torque the spark plug to 24.4-29.8 Nm (18-22 ft. lb.)

Generator Set Model

Spark Plug Gap

6VSG

0.76 mm (0.030 in.)

Figure

4-3Spark Plug Gap

 

KPS_027

Figure 4-4Checking the Spark Plug Gap

KPS_028

Figure 4-5Adjusting the Spark Plug Gap

48 Section 4 Scheduled Maintenance

TP-6843 1/13

Image 48
Contents VSC TP-6843 1/13aProduct Identification Information Controller IdentificationGenerator Set Identification Numbers Engine IdentificationTable of Contents Table of Contents Scheduled MaintenanceAppendix a Abbreviations Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemUse extreme care when handling, storing, and using fuels Fuel System Hazardous NoiseHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance Service Assistance TP-6843 1/13 Descriptions and Service Views Introduction EngineGenerator Set Enclosure AlternatorAccessories Carburetor HeaterOnCue Generator Management System Programmable Interface Module PIMService Views 3Optional Communications Kit Components Prestart Checklist Generator Set OperationTheory of Operation Exercising the Generator Set Generator Set OperationFaults ExerciseShutdowns Resetting the Controller After a Fault Shutdown Fault Message ShutdownSD Condition Check5Controller Fault Messages Generator Set Operation TP-6843 1/13 Control and Indicators VSC Controller OperationVSC Generator Set Controller LED Indicators Controller Keypad6Autopaging Displays, Automatic Mode LCD DisplayController Power Battery ChargingChanging Settings Procedure to Change Settings7Changing Settings Setting the Exerciser Setting the Exerciser at Controller Power-upChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the VSC Controller VSC Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu CalibrationGenerator Set Information Menu Genset Run Time MenuSystem Parameters for Battery Bank Charging Genset System MenuNominal Voltage 24V 36V 48V System Voltage, VDC Setting the Exerciser Adjusting the Display ContrastDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Password PasswordRbus Information RbusRemote Devices Submenu 25Remote Devices SubmenuProgrammable Interface Module PIM Status Menu Procedure to View Event History Event LogVSC Controller Operation TP-6843 1/13 Scheduled Maintenance Scheduled MaintenanceService Schedule, 6VSG Models FuelOil Change Procedure Lubrication SystemLow Oil Pressure Shutdown Oil CheckResetting the Maintenance Timer Spark PlugsAir Cleaner Service Precleaner ServicePaper Element Service Engine Starting Battery Cooling SystemStorage Procedure Lubricating SystemFuel System Cylinder LubricationBattery Troubleshooting Fault MessagesController Service Access IntroductionTroubleshooting Problem Possible Cause Recommended ActionAppendix a Abbreviations AbdcSysteme international d’unites TP-6843 1/13 Appendix Appendix TP-6843 1/13 Page 2012, 2013 by Kohler Co. All rights reserved