Kohler Safety Guidelines for the 6VSG Portable Generator

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Battery gases. Explosion can cause severe injury or death. Battery gases can cause an explosion. Do not smoke or permit flames or sparks to occur near a battery at any time, particularly when it is charging. Do not dispose of a battery in a fire. To prevent burns and sparks that could cause an explosion, avoid touching the battery terminals with tools or other metal objects. Remove all jewelry before servicing the equipment. Discharge static electricity from your body before touching batteries by first touching a grounded metal surface away from the battery. To avoid sparks, do not disturb the battery charger connections while the battery is charging. Always turn the

battery charger off before disconnecting the battery connections. Ventilate the compartments containing batteries to prevent accumulation of explosive gases.

Battery short circuits. Explosion can cause severe injury or death. Short circuits can cause bodily injury

and/or equipment damage. Disconnect the battery before generator set installation or maintenance. Remove all jewelry before servicing the equipment. Use tools with insulated handles. Remove the negative (–) lead first when disconnecting the battery. Reconnect the negative (–) lead last when reconnecting the battery. Never connect the negative (–) battery cable to the positive (+) connection terminal of the starter solenoid. Do not test the battery condition by shorting the terminals together.

Engine Backfire/Flash Fire

!WARNING

Fire.

Can cause severe injury or death.

Do not smoke or permit flames or sparks near fuels or the fuel system.

Servicing the air cleaner. A sudden backfire can cause severe injury or death. Do not operate the generator set with the air cleaner removed.

Servicing the fuel system. A flash fire can cause severe injury or death. Do not smoke or permit flames or sparks near the carburetor, fuel line, fuel filter, fuel pump, or other potential sources of spilled fuels or fuel vapors. Catch fuels in an approved container when removing the fuel line or carburetor.

Combustible materials. A fire can cause severe injury or death. Generator set engine fuels and fuel vapors are flammable and explosive. Handle these materials carefully to minimize the risk of fire or explosion. Equip the compartment or nearby area with a fully charged fire extinguisher. Select a fire extinguisher rated ABC or BC for electrical fires or as recommended by the local fire code or an authorized agency. Train all personnel on fire extinguisher operation and fire prevention procedures.

Exhaust System

!WARNING

Carbon monoxide.

Can cause severe nausea, fainting, or death.

The exhaust system must be leakproof and routinely inspected.

Generator set operation. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time. Avoid breathing exhaust fumes when working on or near the generator set. Never operate the generator set inside a building. Never operate the generator set where exhaust gas could seep inside or be drawn into a potentially occupied building through windows, air intake vents, or other openings.

Carbon monoxide detectors. Carbon monoxide can cause severe nausea, fainting, or death. Install carbon monoxide detectors on each level of any building adjacent to the generator set. Locate the detectors to adequately warn the building’s occupants of the presence of carbon

monoxide. Keep the detectors operational at all times. Periodically test and replace the carbon monoxide

detectors according to the manufacturer’s instructions.

Carbon monoxide symptoms. Carbon monoxide can cause severe nausea, fainting, or death. Carbon monoxide is a poisonous gas present in exhaust gases. Carbon monoxide is an odorless, colorless, tasteless, nonirritating gas that can cause death if inhaled for even a short time.

Carbon monoxide poisoning symptoms include but are not limited to the following:

Light-headedness, dizziness

Physical fatigue, weakness in joints and muscles

Sleepiness, mental fatigue, inability to concentrate or speak clearly, blurred vision

Stomachache, vomiting, nausea

If experiencing any of these symptoms and carbon monoxide poisoning is possible, seek fresh air immediately and remain active. Do not sit, lie down, or fall asleep. Alert others to the possibility of carbon monoxide poisoning. Seek medical attention if the condition of affected persons does not improve within minutes of breathing fresh air.

6 Safety Precautions and Instructions

TP-6843 1/13

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Contents VSC TP-6843 1/13aGenerator Set Identification Numbers Product Identification InformationController Identification Engine IdentificationTable of Contents Table of Contents Scheduled MaintenanceAppendix a Abbreviations Safety Precautions and Instructions BatteryAccidental Starting Engine Backfire/Flash Fire Exhaust SystemUse extreme care when handling, storing, and using fuels Fuel System Hazardous NoiseHeavy Equipment Hot PartsIntroduction List of Related LiteratureNameplate Emission InformationService Assistance Service Assistance TP-6843 1/13 Generator Set Enclosure Descriptions and Service ViewsIntroduction Engine AlternatorOnCue Generator Management System AccessoriesCarburetor Heater Programmable Interface Module PIMService Views 3Optional Communications Kit Components Prestart Checklist Generator Set OperationTheory of Operation Exercising the Generator Set Generator Set OperationFaults ExerciseShutdowns Resetting the Controller After a Fault Shutdown Fault Message ShutdownSD Condition Check5Controller Fault Messages Generator Set Operation TP-6843 1/13 Control and Indicators VSC Controller OperationVSC Generator Set Controller LED Indicators Controller Keypad6Autopaging Displays, Automatic Mode LCD DisplayChanging Settings Controller PowerBattery Charging Procedure to Change Settings7Changing Settings Changing the Exercise Settings Setting the ExerciserSetting the Exerciser at Controller Power-up Procedure to Set the Exerciser8Procedure to Set the Exerciser on the VSC Controller VSC Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu CalibrationGenerator Set Information Menu Genset Run Time MenuSystem Parameters for Battery Bank Charging Genset System MenuNominal Voltage 24V 36V 48V System Voltage, VDC Setting the Exerciser Adjusting the Display ContrastDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpNetworking Configuration Submenu OnCue Password PasswordRbus Information RbusRemote Devices Submenu 25Remote Devices SubmenuProgrammable Interface Module PIM Status Menu Procedure to View Event History Event LogVSC Controller Operation TP-6843 1/13 Scheduled Maintenance Scheduled MaintenanceService Schedule, 6VSG Models FuelLow Oil Pressure Shutdown Oil Change ProcedureLubrication System Oil CheckResetting the Maintenance Timer Spark PlugsAir Cleaner Service Precleaner ServicePaper Element Service Engine Starting Battery Cooling SystemFuel System Storage ProcedureLubricating System Cylinder LubricationBattery Controller Service Access TroubleshootingFault Messages IntroductionTroubleshooting Problem Possible Cause Recommended ActionAppendix a Abbreviations AbdcSysteme international d’unites TP-6843 1/13 Appendix Appendix TP-6843 1/13 Page 2012, 2013 by Kohler Co. All rights reserved