Kohler 24VDC, 6VSG, 36VDC, 48VDC Safety Precautions and Instructions, Accidental Starting, Battery

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Safety Precautions and Instructions

IMPORTANT SAFETY INSTRUCTIONS Electro-mechanical equipment, including generator sets, transfer switches, switchgear, and accessories, can cause bodily harm and pose life-threatening danger when improperly installed, operated, or maintained. To prevent accidents be aware of potential dangers and act safely. Read and follow all safety precautions and instructions. SAVE THESE INSTRUCTIONS.

This manual has several types of safety precautions and instructions: Danger, Warning, Caution, and Notice.

!DANGER

Danger indicates the presence of a hazard that will cause severe personal injury, death, or substantial property damage.

!WARNING

Warning indicates the presence of a hazard that can cause severe personal injury, death, or substantial property damage.

!CAUTION

Caution indicates the presence of a hazard that will or can cause minor personaI injury or property damage.

NOTICE

Notice communicates installation, operation, or maintenance information that is safety related but not hazard related.

Safety decals affixed to the equipment in prominent places alert the operator or service technician to potential hazards and explain how to act safely. The decals are shown throughout this publication to improve operator recognition. Replace missing or damaged decals.

Accidental Starting

!WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (–) lead first when disconnecting the battery. Reconnect the negative (–) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows:

(1)Press the generator set OFF/RESET button to shut down the generator set. (2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (–) lead first. Reconnect the negative (–) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

Battery

!WARNING

Sulfuric acid in batteries.

Can cause severe injury or death.

Wear protective goggles and clothing. Battery acid may cause blindness and burn skin.

!WARNING

Explosion.

Can cause severe injury or death. Relays in the battery charger cause arcs or sparks.

Locate the battery in a well-ventilated area. Isolate the battery charger from explosive fumes.

Battery electrolyte is a diluted sulfuric acid. Battery acid can cause severe injury or death. Battery acid can cause blindness and burn skin. Always wear splashproof safety goggles, rubber gloves, and boots when servicing the battery. Do not open a sealed battery or mutilate the battery case. If battery acid splashes in the eyes or on the skin, immediately flush the affected area for 15 minutes with large quantities of clean water. Seek immediate medical aid in the case of eye contact. Never add acid to a battery after placing the battery in service, as this may result in hazardous spattering of battery acid.

Battery acid cleanup. Battery acid can cause severe injury or death.

Battery acid is electrically conductive and corrosive. Add 500 g (1 lb.) of bicarbonate of soda (baking soda) to a container with 4 L (1 gal.) of water and mix the neutralizing solution. Pour the neutralizing solution on the spilled battery acid and continue to add the neutralizing solution to the spilled battery acid until all evidence of a chemical reaction (foaming) has ceased. Flush the resulting liquid with water and dry the area.

TP-6843 1/13

Safety Precautions and Instructions 5

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Contents TP-6843 1/13a VSCController Identification Product Identification InformationGenerator Set Identification Numbers Engine IdentificationTable of Contents Appendix a Abbreviations Table of ContentsScheduled Maintenance Accidental Starting Safety Precautions and InstructionsBattery Exhaust System Engine Backfire/Flash FireFuel System Hazardous Noise Use extreme care when handling, storing, and using fuelsHot Parts Heavy EquipmentList of Related Literature IntroductionEmission Information NameplateService Assistance Service Assistance TP-6843 1/13 Introduction Engine Descriptions and Service ViewsGenerator Set Enclosure AlternatorCarburetor Heater AccessoriesOnCue Generator Management System Programmable Interface Module PIMService Views 3Optional Communications Kit Components Theory of Operation Prestart ChecklistGenerator Set Operation Generator Set Operation Exercising the Generator SetShutdowns FaultsExercise Fault Message ShutdownSD Condition Check Resetting the Controller After a Fault Shutdown5Controller Fault Messages Generator Set Operation TP-6843 1/13 VSC Generator Set Controller Control and IndicatorsVSC Controller Operation Controller Keypad LED IndicatorsLCD Display 6Autopaging Displays, Automatic ModeBattery Charging Controller PowerChanging Settings Procedure to Change Settings7Changing Settings Setting the Exerciser at Controller Power-up Setting the ExerciserChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the VSC Controller Main Menu VSC Controller MenusEngine Metering Menu Overview MenuCalibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuGenset System Menu System Parameters for Battery Bank ChargingNominal Voltage 24V 36V 48V System Voltage, VDC Adjusting the Display Contrast Setting the ExerciserNetworking Information Menus Date and Time MenuDhcp Networking Status SubmenuPassword Networking Configuration Submenu OnCue PasswordRbus Rbus Information25Remote Devices Submenu Remote Devices SubmenuProgrammable Interface Module PIM Status Menu Event Log Procedure to View Event HistoryVSC Controller Operation TP-6843 1/13 Scheduled Maintenance Scheduled MaintenanceFuel Service Schedule, 6VSG ModelsLubrication System Oil Change ProcedureLow Oil Pressure Shutdown Oil CheckSpark Plugs Resetting the Maintenance TimerPaper Element Service Air Cleaner ServicePrecleaner Service Cooling System Engine Starting BatteryLubricating System Storage ProcedureFuel System Cylinder LubricationBattery Fault Messages TroubleshootingController Service Access IntroductionProblem Possible Cause Recommended Action TroubleshootingAbdc Appendix a AbbreviationsSysteme international d’unites TP-6843 1/13 Appendix Appendix TP-6843 1/13 Page 2012, 2013 by Kohler Co. All rights reserved
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