Miller Electric Welder manuals
Power Tools > Welding System
When we buy new device such as Miller Electric Welder we often through away most of the documentation but the warranty.
Very often issues with Miller Electric Welder begin only after the warranty period ends and you may want to find how to repair it or just do some service work.
Even oftener it is hard to remember what does each function in Welding System Miller Electric Welder is responsible for and what options to choose for expected result.
Fortunately you can find all manuals for Welding System on our side using links below.
Miller Electric Welder Operating Instructions
132 pages 3.58 Mb
Auto Invision IIOperating Instructions and Programming Instructions for 2 From Miller to You3 WARNING6 Declaration of Conformity For European Community (CE) ProductsAppleton, WI 54914 USA 7 SECTION 1 SAFETY PRECAUTIONS - READ BEFORE USING1-1. Symbol Usage . 1-2. Arc Welding HazardsELECTRIC SHOCK can kill. SIGNIFICANT DC VOLTAGE exists after removal of input power on inverters.FUMES AND GASES can be hazardous. 8 ARC RAYS can burn eyes and skin.WELDING can cause fire or explo- sion. FLYING METAL can injure eyes. BUILDUP OF GAS can injure or kill. HOT PARTS can cause severe burns.MAGNETIC FIELDS can affect pacemak- ers. NOISE can damage hearing. CYLINDERS can explode if damaged. 9 1-3. Additional Symbols For Installation, Operation, And MaintenanceFIRE OR EXPLOSION hazard. FALLING UNIT can cause injury. OVERUSE can cause OVERHEATINGSTA TIC (ESD) can damage PC boards. MOVING PARTS can cause injury. WELDING WIRE can cause injury. MOVING PARTS can cause injury.H.F. RADIATION can cause interference. ARC WELDING can cause interference. 1-4. Principal Safety Standards 10 1-5. EMF Information11 SECTION 1 CONSIGNES DE SECURITE LIRE AVANT UTILISATION15 SECTION 2 DEFINITIONS2-1. Manufacturers Warning Label Definitions 2-2. Symbols And Definitions 17 A Amperage Positive Remote V33 HE.L P1 HE.L P2 HE.L P3HE.L P4 HE.L P8 HE.L P5 HE.L P6 HE.L P734 5-5. Front Panel Error DisplaysMem CRC E r r o r No I nput IPM Stop Weld Cycle Err Mem Range Er r No Vo l t Sensed Er ror No Tach Sensed Er r o r Arc Stop Er ror Arc Star t Er ror Er ror Card Read No F l ow De t ec t ed Grd Cur rent Det ec t Wi re St i ck Er ror Arc Fai l TimeOut Er r 35 5-6. Weld Interface Board PC12 Diagnostic LEDs36 5-7. Diagnostic LEDs On Weld Interface Board PC1237 5-8. Customer Interface Board PC14 Diagnostic LEDs38 5-9. Diagnostic LEDs On Customer Interface Board PC1439 5-10. Motor Board PC13 Diagnostic LEDs40 5-11. Diagnostic LEDs On Motor Board PC135-12. Troubleshooting 76 SECTION 7 PARTS LIST.Figure 7-1. Complete Assembly 82 SECTION 8 INTRODUCTION TO PROGRAMMING8-1. Pulse MIG Programs . 8-2. Standard Pulse Welding Programs 83 8-3. Program 1 1.2 mm Steel (.045), 98-2 Argon-Oxy8-4. Program 2 1.0 mm Steel (.040), 80-20 Argon-CO 84 8-5. Program 3 1.2 mm Steel (.045), 80-20 Argon-CO8-6. Program 4 .8 mm 316 (.030), 98-2 Argon-CO 85 8-7. Program 5 1.0 mm 316 (.040), 98-2 Argon-CO8-8. Program 6 1.2 mm 316 (.045), 98-2 Argon-CO 86 8-9. Program 7 1.0 mm 308L (.040), 98-2 Argon-CO8-10. Program 8 1.2 mm 308L (.045), 98-2 Argon-CO 87 8-1 1. Program 1 1.2 mm Metal Core (.045), 95-5 Argon-COThe next 8 programs are available after changing software wiretype (see Section 14-10). 8-12. Program 2 1.4 mm Metal Core (.052), 95-5 Argon-CO 88 8-13. Program 3 1.2 mm ER 4043 (.045), Argon8-14. Program 4 1.0 mm ER 4043 (.040), Argon 89 8-15. Program 5 1.0 mm 5356 (.040), Argon8-16. Program 6 1.2 mm ER 5356 (.045), Argon 90 8-17. Program 7 .8 mm Steel (.030), 98-2 Argon-Oxy8-18. Program 8 1.0 mm Steel (.040), 98-2 Argon-Oxy 91 8-19. Setup Pendant Mode Select Button92 8-20. Setup Pendant Parameter Select Button93 8-21. Setup Pendant Parameter Increase And Decrease Buttons94 SECTION 9 GETTING STARTED FOR PULSE WELDING9-1. Weld Cycle For Pulse Welding . 9-2. Setting Preflow Sequence Display 95 9-3. Setting Weld Sequence Display9-4. Setting Crater Sequence Display 9-5. Setting Postflow Sequence Display 96 SECTION 10 TEACHING A PULSE WELDING PROGRAM101 SECTION 11 TEACHING A MIG WELDING PROGRAM106 SECTION 12 SETTING SharpArcE CONTROL12-1. Selecting And Adjusting SharpArcE Control 107 SECTION 13 USING THE OPTIONAL DATA CARD113 SECTION 14 SETUP125 SECTION 15 CONTROL MENU 132 For ServiceAlways provide Model Name and Serial/Style Number. Owners Record
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