16. TROUBLESHOOTING
Cause |
| Check |
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Rotary hook | Needle | bar | height | and | Adjust the needle and hook timing. |
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| needle bar lift amount |
| 1. Adjust the needle bar height to “1” on the gauge. | 72, 73 | |||
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| 2. Adjust the needle bar lift amount to “2” on the | ||
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| gauge. |
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| Gap between needle and | Adjust the gap between needle and rotary hook to |
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| rotary hook |
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| 0.01 - 0.08 mm. (Adjust to as large as possible | 73 | ||
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| without causing skipped stitches to occur.) |
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| * Check that rotary hook point does not strike |
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| needle in zigzag motion. |
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| Rotary hook lubrication | Too small quantity of lubrication oil will cause |
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| thread breakage. Adjust the quantity of lubrication | 25 | |
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| oil. |
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| 73 | |
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| The lubrication holes between rotary hook and | ||
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| rotary hook joint do not match up. |
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| Thread | twisted around | Remove any twisted thread from the inner | and | - | ||
| rotary hook |
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| rotary hook. |
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Upper thread amount | Arm thread guide position | Adjust the arm thread guide position |
| 63 | |||
Bobbin case | Damaged | outside | of | Polish with buff or replace the part. |
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| bobbin | case and | bent | * Use the |
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| bobbin holder spring, etc. |
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Cause |
| Check |
| Remedy | Page | |
Needle |
| Needle facing |
| As viewed from the direction of the face plate, | 57 | |
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| attach needle so that the notched part of needle | |
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| faces frontward. |
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| Needle installation height | Insert the end of the needle shank so that it touches | - | ||
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| the top edge of the needle hole of the needle bar. | |
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| Bent needle |
| Replace needle | - | |
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| Blunt needle tip or burr | Replace needle | - | ||
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| Thin needle |
| Use a needle with a count that matches the thread | - | |
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| and material. | |
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Thread | Thread | Loosen the thread |
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spring |
| tension and stroke |
| the stroke to such a degree that does not cause | 63 | |
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| double hooking. Adjust it while checking bar tacking | |
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| stitches. |
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Work clamp |
| Work clamp pressure | Increase work clamp pressure. |
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| * The standard height of the adjustment screw is | 74 |
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| approximately 30 mm, so tighten it further than | |
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| this. |
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| Relation | between | work | Replace work clamp assembly that fits for sewing |
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| clamp | assembly | and | length. |
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| sewing length |
| * When using knits or woven materials, replace the |
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| parts with the | - |
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| Length feed plate (for specification |
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| clamp assembly (for knits), needle plate 1.2 (for |
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| specification |
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Rotary hook |
| Blunt rotary hook point | Polish with buff or replace the part. | - | ||
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| Needle | bar height | and | Adjust the needle and hook timing. |
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| needle bar lift amount | 1. Adjust the needle bar height to “1” on the gauge. | 72, 73 | ||
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| 2. Adjust the needle bar lift amount to “2” on the | |
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| gauge. |
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| Gap between needle and | Adjust the gap between needle and rotary hook to |
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| rotary hook |
| 0.01 - 0.08 mm. (Adjust to as large as possible | 73 | |
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| without causing skipped stitches to occur.) | |
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| * Check that rotary hook point does not strike |
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| needle in zigzag motion. |
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93 |