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| 16. TROUBLESHOOTING | |||
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| Seam lifts up and does not tighten at the sewing start |
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| Upper | thread | Upper | thread | scissors | Adjust the timing so that the upper thread scissors |
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| scissors |
| gradual opening timing | gradually start opening when the feed mechanism | 76 |
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| moves about 1.5 - 2.5 mm. |
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| Upper | thread | scissors | Apply grease to the inclined face of the opening | 76 |
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| Upper thread feeding | Thread | Loosen the screw to decrease thread |
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| amount so that upper thread does not pull out of |
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| scissors assembly at the sewing start. |
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| Screw |
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| Decrease | Increase | - |
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Bird’s nests form at the sewing start, and after 5 – 6 mm the sewing pitch suddenly increases
Cause | Check |
| Remedy | Page |
Lower thread clamp | Lower thread | clamp | Advance the timing at which the lower thread clamp | 77 |
| opening timing |
| starts to open. | |
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Cause |
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| Remedy | Page |
Thread tension | Zigzag | thread | upper | Adjust the upper thread tension appropriately. | 62 |
| thread tension |
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| Zigzag | tension | disc | Check the opening of the zigzag tension discs. | 62 |
| opening |
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| Replace the tension release solenoid. | |
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| Lower thread tension | Adjust the lower thread tension appropriately. | 61 | ||
Threading | Upper thread threading | Thread the upper thread correctly. | 58 | ||
| Lower thread threading | Thread the lower thread correctly. | 60 | ||
Stitch patterns | Purl stitch, whip stitch | Set using parameter number 11. | 37 | ||
Tension release | Tension release timing | Use parameter numbers 63 to 66 to change the | 44 | ||
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| tension release on and off timing. | |
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Cause |
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| Remedy | Page |
Tension release | Tension release timing | Use parameter numbers 63 to 66 to change the | 44 | |||
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| tension release on and off timing. | |
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Threading |
| Upper thread threading | Thread the upper thread correctly. | 58 | ||
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| Lower thread threading | Thread the lower thread correctly. | 60 | ||
Zigzag | thread | Zigzag | tension | disc | Adjust the tension disc opening amount. |
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tension |
| opening |
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| Check the opening of the zigzag tension discs. | 62 |
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| Replace the tension release solenoid. |
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Upper | thread | Upper | thread scissors | Apply grease to the inclined face of the opening | 76 | |
scissors |
| operation |
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96 |