￿

 

 

 

 

 

 

16. TROUBLESHOOTING

 

 

 

 

 

 

 

 

 

 

 

 

￿

 

 

 

 

 

 

 

 

 

 

￿￿-￿. Uneven seams (3) ……Seam lifts up at the sewing start

 

 

 

Seam lifts up and does not tighten at the sewing start

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cause

 

 

Check

 

Remedy

Page

 

 

Upper

thread

Upper

thread

scissors

Adjust the timing so that the upper thread scissors

 

 

 

scissors

 

gradual opening timing

gradually start opening when the feed mechanism

76

 

 

 

 

 

 

 

moves about 1.5 - 2.5 mm.

 

 

 

 

 

Upper

thread

scissors

Apply grease to the inclined face of the opening

76

 

 

 

 

operation

 

cam.

 

 

 

 

 

 

 

 

Upper thread feeding

Thread take-up amount

Loosen the screw to decrease thread take-up

 

 

 

 

 

 

 

 

amount so that upper thread does not pull out of

 

 

 

 

 

 

 

 

scissors assembly at the sewing start.

 

 

 

 

 

 

 

 

 

 

Screw

 

 

 

 

 

 

 

 

Decrease

Increase

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4000Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

￿￿-￿. Uneven seams (4) …… Uneven sewing pitch at the sewing start

Bird’s nests form at the sewing start, and after 5 – 6 mm the sewing pitch suddenly increases

Cause

Check

 

Remedy

Page

Lower thread clamp

Lower thread

clamp

Advance the timing at which the lower thread clamp

77

 

opening timing

 

starts to open.

 

 

 

￿￿-￿. Uneven seams (5)……Poor rounding of seam

Cause

 

Check

 

Remedy

Page

Thread tension

Zigzag

thread

upper

Adjust the upper thread tension appropriately.

62

 

thread tension

 

 

 

 

 

 

 

Zigzag

tension

disc

￿Check the opening of the zigzag tension discs.

62

 

opening

 

 

￿Replace the tension release solenoid.

 

 

 

 

 

Lower thread tension

Adjust the lower thread tension appropriately.

61

Threading

Upper thread threading

Thread the upper thread correctly.

58

 

Lower thread threading

Thread the lower thread correctly.

60

Stitch patterns

Purl stitch, whip stitch

Set using parameter number 11.

37

Tension release

Tension release timing

Use parameter numbers 63 to 66 to change the

44

 

 

 

 

tension release on and off timing.

 

 

 

 

 

￿￿-￿. Uneven seams (6) …… Around rear tack or front tack

Cause

 

 

Check

 

Remedy

Page

Tension release

Tension release timing

Use parameter numbers 63 to 66 to change the

44

 

 

 

 

 

tension release on and off timing.

 

 

 

 

 

 

Threading

 

Upper thread threading

Thread the upper thread correctly.

58

 

 

Lower thread threading

Thread the lower thread correctly.

60

Zigzag

thread

Zigzag

tension

disc

￿Adjust the tension disc opening amount.

 

tension

 

opening

 

 

￿Check the opening of the zigzag tension discs.

62

 

 

 

 

 

￿Replace the tension release solenoid.

 

Upper

thread

Upper

thread scissors

Apply grease to the inclined face of the opening

76

scissors

 

operation

 

cam.

 

 

 

HE-800A

96