￿16. TROUBLESHOOTING

￿

Cause

 

Check

 

Remedy

Page

Upper thread feeding

Thread take-up amount

Loosen the screw to decrease thread take-up

 

 

 

 

 

 

 

amount so that upper thread does not pull out of

 

 

 

 

 

 

 

scissors assembly at the sewing start.

 

 

 

 

 

 

 

 

 

Screw

 

 

 

 

 

 

 

Decrease

Increase

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

4000Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Rotary hook

 

Needle

bar height and

Adjust the needle and hook timing.

 

 

 

needle bar lift amount

1. Adjust the needle bar height to “1” on the gauge.

72, 73

 

 

 

 

 

 

2. Adjust the needle bar lift amount to “2” on the

 

 

 

 

 

 

 

 

 

 

 

 

 

gauge.

 

 

 

Thread

chips

on

rotary

Remove thread chips.

-

 

 

hook edge

 

 

 

 

 

 

 

 

 

 

 

 

 

Machine

stopping

Upper

shaft

 

pulley

Adjust the needle up sensor position.

77

position

 

stopping position

 

 

 

 

 

 

 

 

 

 

Lower thread

Lower

thread

retaining

Adjust the lower thread retaining amount.

 

 

 

amount

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

-

 

 

 

 

 

 

 

 

4003Q

 

 

 

Lower thread snapping

￿Use memory switch No. 02 to retard the work

 

 

 

 

 

 

 

clamp lifting speed.

79

 

 

 

 

 

 

￿Process the lower thread retainer, lower thread

 

 

 

 

 

 

clamp and lower thread presser plate so that they

 

 

 

 

 

 

 

do not snap the lower thread.

 

 

 

Lower

thread

clamp

Adjust so that the lower thread clamp plate opens

77

 

 

opening timing

 

 

when the feed mechanism moves 6 – 7 mm.

 

 

 

 

 

Sewing start speed

Slow speed

 

 

Use parameter number 60 to reduce the slow

44

 

 

 

 

 

 

speed.

 

 

 

 

 

 

 

 

 

Slow start stitches

 

Use parameter number 59 to increase the number

44

 

 

 

 

 

 

of slow start stitches.

 

 

 

 

 

 

 

Bar tack

thread

Bar tack thread tension is

Make the bar tack tension as weak as possible.

62

tension

 

too strong.

 

 

 

 

 

 

 

 

 

 

 

 

Upper

thread

Upper thread breaks.

Refer to “16-1. Upper thread breakage”.

92, 93

breakage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

HE-800A

100