16. TROUBLESHOOTING
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Upper thread feeding | Thread | Loosen the screw to decrease thread |
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| amount so that upper thread does not pull out of |
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| scissors assembly at the sewing start. |
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| Screw |
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| Decrease | Increase | - | |
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Rotary hook |
| Needle | bar height and | Adjust the needle and hook timing. |
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| needle bar lift amount | 1. Adjust the needle bar height to “1” on the gauge. | 72, 73 | |||||
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| 2. Adjust the needle bar lift amount to “2” on the | |||
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| gauge. |
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| Thread | chips | on | rotary | Remove thread chips. | - | ||
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Machine | stopping | Upper | shaft |
| pulley | Adjust the needle up sensor position. | 77 | ||
position |
| stopping position |
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Lower thread | Lower | thread | retaining | Adjust the lower thread retaining amount. |
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| 4003Q |
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| Lower thread snapping | Use memory switch No. 02 to retard the work |
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| clamp lifting speed. | 79 | ||
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| Process the lower thread retainer, lower thread | |||
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| clamp and lower thread presser plate so that they |
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| do not snap the lower thread. |
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| Lower | thread | clamp | Adjust so that the lower thread clamp plate opens | 77 | |||
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| opening timing |
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| when the feed mechanism moves 6 – 7 mm. | ||||
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Sewing start speed | Slow speed |
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| Use parameter number 60 to reduce the slow | 44 | ||||
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| speed. | |||
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| Slow start stitches |
| Use parameter number 59 to increase the number | 44 | ||||
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| of slow start stitches. | |||
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Bar tack | thread | Bar tack thread tension is | Make the bar tack tension as weak as possible. | 62 | |||||
tension |
| too strong. |
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Upper | thread | Upper thread breaks. | Refer to | 92, 93 | |||||
breakage |
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100 |