16. TROUBLESHOOTING￿

￿

￿￿-￿￿. Work clamp is not raised (2) Pulse motor stepping sound can be heard

 

Cause

 

 

Check

 

 

Remedy

 

Page

Machine

stopping

Rotary

hook

 

touches

Adjust the needle up stop position.

 

 

position

 

 

lower

thread

retainer at

Retainer

 

 

 

 

 

 

the stop position

 

 

Inner rotary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

hook presser

 

 

 

 

 

 

 

 

 

 

 

 

 

77

 

 

 

 

 

 

 

 

 

 

4021Q

 

 

 

 

 

 

 

Work

clamp

lifting

Work clamp lifting speed

Use memory switch No. 02 to retard the work clamp

79

speed is too fast.

setting

 

 

 

 

lifting speed.

 

 

 

 

 

 

 

Upper

 

 

thread

Interference

 

between

Check the standard adjustments with the upper

 

scissors

 

 

upper thread scissors and

thread scissors removed.

 

75

 

 

 

 

work clamp

 

 

 

* Be particularly careful when sewing joints.

 

 

 

 

 

 

Upper

thread

scissors

Apply grease to the inclined face of the opening

76

 

 

 

 

operation

 

 

 

cam.

 

 

 

 

 

 

 

 

 

 

Lower

 

 

thread

Interference

 

between

Repair or replace the parts.

 

 

trimmer

 

 

fixed

knife

set,

lower

Lower thread

 

 

 

 

 

 

thread

clamp,

 

lower

trimmer link A assembly

 

 

 

 

 

 

thread presser and lower

Lower thread

 

 

 

 

 

thread retainer.

 

 

 

 

 

 

 

 

 

trimmer

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

connecting rod

-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove the shoulder

 

 

 

 

 

 

 

 

 

 

 

screw to check.

4022Q

 

 

 

 

 

Rubbish, dust or

thread

Remove all rubbish, dust and thread scraps from

-

 

 

 

 

scraps present

 

 

the lower thread trimmer.

 

 

 

 

 

 

 

 

 

Loose screws

 

Check for loose screws in

Securely tighten all screws.

 

 

 

 

 

 

the upper thread trimmer,

 

 

-

 

 

 

 

lower thread trimmer and

 

 

 

 

 

 

work

clamp

 

lifter

 

 

 

 

 

 

 

mechanisms.

 

 

 

 

 

 

Work

clamp

lifting

Check

the

work

clamp

Change the settings of memory switch Nos. 04, 05,

 

height setting

 

lifting height setting.

06.

 

 

 

 

 

 

 

 

 

 

 

* If the work clamp lifting height is too high, the

79

 

 

 

 

 

 

 

 

 

lower thread trimming operation will not be timed

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

together with the work clamp rising and the pulse

 

 

 

 

 

 

 

 

 

 

motor may go out of step.

 

 

Threading

 

 

Lower thread threading

Insert the bobbin correctly and pass the lower

 

 

 

 

 

 

 

 

 

 

thread through the bobbin case correctly.

 

60

 

 

 

 

 

 

 

 

 

* If the bobbin is inserted back-to-front, it will spin

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

loosely and the presser lifter may go out of step.

 

 

 

 

 

Lower thread tension

Reduce the lower thread tension.

 

 

 

 

 

 

 

 

 

 

 

* If the lower thread tension is too strong, the motor

 

 

 

 

 

 

 

 

 

 

may go out of step.

 

 

 

 

 

 

 

 

 

 

 

Use memory switch No. 02 to reduce the work

 

 

 

 

 

 

 

 

 

 

clamp lifting speed setting to make the lifting speed

 

 

 

 

 

 

 

 

 

 

slower.

 

61

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

79

 

 

 

 

 

 

 

 

 

Buff this section to reduce the

 

 

 

 

 

 

 

 

 

 

 

thread retaining resistance.

4023Q

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

107

HE-800A