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QY8-1360-000 Circuit Diagrams, Parts Layout 8.1.1 Logic board, 5-44, Part 5 Maintenance
Models:
QY8-1360-000
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Troubleshooting
Specifications
Install
Error codes
Printer Block Diagram
During logic board replacement
Dimension
Maintenance
IO signals and pin configuration
Connecting the interface cable
Page 176
Image 176
Part 5: Maintenance
BJC-7100
8.
CIRCUIT DIAGRAMS
8.1
Parts Layout
8.1.1
Logic board
Figure
5-18
Logic Board (Face)
Figure
5-19
Component Board (Back)
5-44
Page 175
Page 177
Page 176
Image 176
Page 175
Page 177
Contents
OCT. 1998QY8-1360-000
REVISION
1098 AB
Page
Copyright 1998 by Canon Inc CANON INC
BJ Products Quality Support Dept
16-1, Shimonoge 3-chome, Takatsu-ku, Kawasaki, Kanagawa 213, Japan
Target Readers
Part 1 Safety and Precautions
Part 2 Product Specifications
Part 5 Maintenance
I. ABOUT THIS MANUAL
Part 2 PRODUCT SPECIFICATIONS
II. TABLE OF CONTENTS
Part 1 SAFETY AND PRECAUTIONS
Part 3 OPERATING INSTRUCTIONS
Part 4 TECHNICAL REFERENCE
Part 5 MAINTENANCE
Page
Part 2 PRODUCT SPECIFICATIONS
III. ILLUSTRATION INDEX
Part 1 SAFETY AND PRECAUTIONS
Part 3 OPERATING INSTRUCTIONS
Part 5 MAINTENANCE
Part 4 TECHNICAL REFERENCE
VIII
Page
IV. TABLE INDEX
Part 2 PRODUCT SPECIFICATIONS
Part 5 MAINTENANCE
Part 3 OPERATING INSTRUCTIONS
Page
SAFETY AND PRECAUTIONS
Part
Page
1. SAFETY PRECAUTIONS
BJC-7100
1.1 Moving Parts
Figure 1-1 The Printers Moving Parts
1.2 Front Cover
Figure 1-2 Front Cover
BJC-7100
Part 1 Safety and Precautions
1.3 Ink Stains 1.3.1 Ink path
Figure 1-3 Ink Path
Part 1 Safety and Precautions
BJC-7100
BC-62e Photo
BC-61
Figure 1-4 BC-62e Photo and BC-61
1.3.2 Ink mist
1.4 Live Parts
Figure 1-6 AC Adapter
Part 1 Safety and Precautions
BJC-7100
1.5 BJ Cartridge Metal Plate
Figure 1-7 BJ Cartridge Metal Plate
Part 1 Safety and Precautions
1. Overheat detection when replacing cartridge
2. MACHINE PRECAUTIONS
2.1 BJ Cartridge Handling 2.1.1 Unpacking the BJ cartridge
Figure 1-8 Removing the BJ Cartridge Cap and Tape
2.1.2 BJ cartridge protection
2.1.3 Power on/off
2.1.4 When not using the printer
Figure 1-9 BJ Cartridges
Part 1 Safety and Precautions
2.1.5 Ink electroconductivity
2.2 Ink Tank Handling 2.2.1 Unpacking the ink tank
Figure 1-10 Removing the Ink Tank Cap
2.2.2 Preventing clogging
2.3 Printer Handling 2.3.1 Spurs
Figure 1-12 Spurs
2.3.2 Damage due to static electricity
Figure 1-13 Contacts
2.3.3 Ink leakage and dry-out
Figure 1-14 Capping Position
2.3.4 Carrying the printer
Figure 1-15 Carrying the Printer
3. NOTES ON SERVICING
3.1 EEPROM Data
1-12
Part 1 Safety and Precautions
3.2 Service Mode of Printer Driver
3.3 Protecting the Power Supply
Figure 1-16 Protecting the Power Supply
1-13
3.4 Static Electricity
Static Damage
Figure 1-17 Electrical System of Printer
1-14
3.5 Disassembly and Assembly 3.5.1 Parts that cannot be disassembled
Figure 1-18 Parts that Cannot be Disassembled
3.6 Self-Diagnosis
1-15
This page intentionally left blank
1-16
Part 1 Safety and Precautions
BJC-7100
PRODUCT SPECIFICATIONS
Part
Page
1. PRODUCT OUTLINE
1.1 Outline
Figure 2-1 Printer Appearance
Part 2 Product Specifications
BJC-7100
1.2 Features
Part 2 Product Specifications
1.3 BJ Cartridge 1.3.1 Black BJ cartridge BC-60
Figure 2-2 Black BJ Cartridge BC-60
Part 2 Product Specifications
BJC-7100
1.3.2 Photo BJ cartridge BC-62e Photo
Figure 2-3 Photo BJ Cartridge BC-62e Photo
Part 2 Product Specifications
BJC-7100
1.3.4 BJ cartridge vs print mode
TABLE 2-1 BJ CARTRIDGE VS PRINT MODE
1.3.3 Color BJ cartridge BC-61
Figure 2-4 Color BJ Cartridge BC-61
1.4 SB-60 BJ Cartridge Container
Figure 2-5 BJ Cartridge SB-60
1.5 Consumables 1.5.1 BJ cartridge
1.5.2 Ink tank
2. SPECIFICATIONS
2.1 General Specifications
Part 2 Product Specifications
2. Operating mode Canon extended mode 3. Print resolution
Part 2 Product Specifications
BJC-7100
13. Paper Feeding method
14. Sheet feeder capacity
BJC-7100
Part 2 Product Specifications
20. Power consumption
21. External dimensions
2.2 Paper Specifications 2.2.1 Paper types
TABLE 2-2 PAPER SPECIFICATIONS
2-10
Part 2 Product Specifications
2.2.2 Printing range
Figure 2-7 Printing Area
2-11
Part 2 Product Specifications
2.3 Interface Specifications
TABLE 2-3 IO SIGNALS IN COMPATIBLE MODE
2-12
Part 2 Product Specifications
TABLE 2-4 IO SIGNALS IN NIBBLE MODE
TABLE 2-5 IO SIGNALS IN ECP MODE
2-13
Part 2 Product Specifications
2-14
Part 2 Product Specifications
7 Description of input/output signals Compatible Mode
BJC-7100
2-15
Part 2 Product Specifications
Fault Output
Nibble Mode HostClk Input
2-16
Part 2 Product Specifications
ECP mode HostClk Input
BJC-7100
2-17
Part 2 Product Specifications
BJC-7100
Ack Reverse Output
Figure 2-8 Compatible Mode
Figure 2-9 Nibble Mode
Figure 2-10 ECP Mode
2-18
OPERATING INSTRUCTIONS
Part
Page
1. PRINTER SETUP
1.1 Unpacking
Figure 3-1 Packaging
BJC-7100
1.2 Installation Location
Figure 3-2 Printer Dimensions
Part 3 Operating Instructions
BJC-7100
1.3 Installation
1.3.1 Connecting the interface cable
Figure 3-3 Connecting the Interface Cable
1.3.2 Connecting the power supply
1.3.3 Installing the BJ cartridge
Figure 3-6 Installing BJ Cartridges
Figure 3-5 Removing Cap and Tape from BJ Cartridge
2 Installing the BJ cartridge
Figure 3-7 Checking Print Head Alignment
BJC-7100
Part 3 Operating Instructions
3 Aligning the print heads
1.3.4 Replacing the ink tanks
Figure 3-8 Replacing the Ink Tank
Figure 3-9 Removing Protective Cap from Ink Tank
1 When to replace the ink tank
1.3.5 Cartridge container SB-60
Figure 3-10 Cartridge Container SB-60
BJC-7100
Part 3 Operating Instructions
1.4 Turning Printer Power On and Off 1.4.1 Turning the power on
1.4.2 Turning the power off
Figure 3-11 Incorrect Method of Powering Off
Part 3 Operating Instructions
TABLE 3-1 PRINTER PAPER SETTINGS
Figure 3-12 Paper Settings
1.5 Loading Printer Paper
BJC-7100
1.6 Names of Parts and Their Functions
FRONT
OPERATOR PANEL
Figure 3-13 Names of Parts and Their Functions
INSIDE
BACK
Figure 3-14 Names of Parts and Their Functions
3-11
2. TRANSPORTING THE PRINTER
2.1 Transporting the Printer
Figure 3-15 Transporting the Printer
3-12
2.2 Manual Capping
Figure 3-16 Manual Capping Method
3-13
BJC-7100
3.1 Error Indications
3.1.1 Operator call errors
3. PRINTER SERVICING FUNCTIONS
Figure 3-17 Control Panel
3.1.2 Service calls
TABLE 3-3 SERVICE CALLS
3-15
If a service call occurs, refer to Part 5 6. TROUBLESHOOTING page
3.2 Warning Indications
3-16
Part 3 Operating Instructions
BJC-7100
3.3 Function Settings
3.3.1 Items set by control function
Figure 3-18 Windows 95 Driver Control Sheet Sample
3-17
3.3.2 Service mode of printer driver
Figure 3-19 Hidden Control Sheet Sample
3-18
Procedure
3.5 Cleaning the BJ Cartridge
3.4 EEPROM
3-19
Manual Print Head Cleaning
3.7 Pickup Roller Cleaning Function HR-101
3.6 Test Printout
Figure 3-20 Nozzle Check Pattern Sample
3-20
3.8 Service Mode
TABLE 3-4 SERVICE MODE
3-21
BJC-7100
Figure 3-21 Service Mode Test Print Sample
3.8.2 Resetting EEPROM data
3.8.1 Final factory test pattern
3-22
3.8.4 Setting destination country
3.8.3 Printing EEPROM data
Figure 3-22 EEPROM Data Print Sample
3-23
3.8.5 Other Function
3-24
Part 3 Operating Instructions
BJC-7100
TECHNICAL REFERENCE
Part
Page
1.1 Printer Block Diagram
Figure 4-1 Printer Block Diagram
1. OVERVIEW
BJC-7100
1.2 Initial Flowchart
Figure 4-2 Flowchart of Initialization Sequence
Part 4 Technical Reference
BJC-7100
1.3 Print Signal Sequence
Figure 4-3 Print Signal Sequence
BJC-7100
Part 4 Technical Reference
1.4 BJ Cartridge Drive
1.4.1 Print drive control
Part 4 Technical Reference
BJC-7100
1.5 Power-Off Sequence Flowchart
Figure 4-4 Power-Off Sequence Flowchart
BJC-7100
Part 4 Technical Reference
Figure 4-5 Bidirectional Centronics Specifications Selection Sequence
2.1.1 Compatible mode
Figure 4-6 Interface Timing Compatible Mode
2. FIRMWARE
2.1.2 Nibble mode
Figure 4-7 Interface Timing Nibble Mode
2.1.3 ECP mode
Figure 4-8 Interface Timing ECP Mode
2.2 Print Modes
TABLE 4-1 NUMBER OF PASSES VS NUMBER OF OPERATIONAL HEAD NOZZLES
Part 4 Technical Reference
BJC-7100
2.2.1 Plain paper optimized printing mode P-POP
2.2.2 Economy print mode Draft mode
2.2.3 Standard mode
2.2.4 High quality and fine mode
2.2.5 Print mode settings
TABLE 4-2 MAIN DEFAULT PRINT MODE SETTINGS
Figure 4-10 Print Mode Main Sheet Sample
4-10
Figure 4-11 Print Mode Detail Quality Sheet Sample
2.4 Print Optimization Controls 2.4.1 Power monitor
2.3 Smoothing Function
2.4.2 Head sticking prevention
2.5 Head Overheat Protection
4-12
Part 4 Technical Reference
BJC-7100
3. PRINTERS MECHANICAL SYSTEM
3.1 Overview
Figure 4-12 Printers Mechanical System
4-13
3.1.1 Structure of printers mechanical system
4-14
Part 4 Technical Reference
BJC-7100
3.2 BJ Cartridge 3.2.1 BJ cartridge structure
Figure 4-13 Structure of BC-60
4-15
BJC-7100
Figure 4-14 Structure of BC-61
4-16
Part 4 Technical Reference
BJC-7100
Figure 4-15 Structure of BC-62e Photo
4-17
BJC-7100
Part 4 Technical Reference
4-18
Part 4 Technical Reference
BJC-7100
Air paths/Tank label
3.2.2 Structure of BJ head unit
Figure 4-16 Structure of BC-60 BJ Head Unit
Figure 4-17 Structure of BC-61 BJ Head Unit
4-19
Figure 4-18 Structure of BC-62e Photo BJ Head Unit
4-20
Part 4 Technical Reference
BJC-7100
3.2.3 Nozzle arrays
Figure 4-19 Nozzle Arrays
4-21
BJC-7100
3.2.4 Signal contacts
Figure 4-20 Signal Contacts
TABLE 4-3 BJ HEAD INPUT AND OUTPUT SIGNALS
4-22
Part 4 Technical Reference
4-23
BJC-7100
Figure 4-21 Block Diagram of BC-60 Drive Circuit
3.2.5 Drive circuit
4-24
Part 4 Technical Reference
Figure 4-22 Block Diagram of BC-61/BC-62e Photo Drive Circuit
4-25
BJC-7100
Part 4 Technical Reference
4-26
3 Description of block diagram Block enable decoder *1
Head temperature sensor
Part 4 Technical Reference
TABLE 4-5 ELECTRODE CONNECTION PINS
TABLE 4-4 AND GATE CONTACTS AND IDATA ORDER
4-27
BJC-7100
TABLE 4-7 INDEX SENSOR SIGNALS AND BJ CARTRIDGE DETECTION
3.2.6 BJ cartridge detection
TABLE 4-6 INDEX CONNECTIONS
4-28
3.3 Purge Unit 3.3.1 Function of purge unit
4-29
2 Cleaning function
BJC-7100
TABLE 4-8 CLEANING CONDITIONS AND INK CONSUMPTION AVERAGE
3.3.2 Structure of purge unit
4-30
Part 4 Technical Reference
4-31
BJC-7100
Part 4 Technical Reference
2 Wiper
Figure 4-23 Purge Unit
4-32
Purge Unit
Part 4 Technical Reference
Paper Feed Motor Drive Switching Mechanism
3.4 Carriage 3.4.1 Carriage functions
Figure 4-24 Carriage
4-33
3.4.2 Carriage structure
4-34
3 Paper feed motor drive switching mechanism
Part 4 Technical Reference
Figure 4-25 Paper Feed Motor Drive Switching
4-35
Driving Sheet Feeder
Feeding Paper
Figure 4-26 Auto Platen-Head Gap Adjustment
3.5 Paper Feed/Sheet Feeder Mechanism
3.5.1 Paper feed/sheet feeder mechanism functions
4-36
Auto Sheet Feeder ASF
Manual Feed
Figure 4-27 Paper Feed Mechanism
4-37
3.5.2 Paper feed/sheet feeder mechanism structure
Figure 4-28 Paper Separator
4-38
Part 4 Technical Reference
4. PRINTER ELECTRICAL SYSTEM
4.1 Overview of Printer Electrical System
Figure 4-29 Printer Electrical System
4-39
4.2 Logic 4.2.1 Logic block diagram
Figure 4-30 Logic Board Block Diagram
4-40
Part 4 Technical Reference
4.2.2 Logic components
4-41
Direct memory access DMA controller
Timer stepping motor controller/sense signal controller/monitor timer
4-42
Clock & power manager
Part 4 Technical Reference
BJC-7100
Figure 4-31 Printer Block Diagram
4-43
5 Reset IC IC8
BJC-7100
Figure 4-32 Motor Drive Circuit
4-44
Part 4 Technical Reference
BJC-7100
4.3 Electrical System 4.3.1 Input power supply AC adaptor
Figure 4-33 AC Adaptor Output Voltages
4.3.2 Output voltages
4-45
5. DETECTION FUNCTIONS
5.1 Sensor-based Detection Functions
Figure 4-34 Sensor Positions
4-46
4-47
Printer temperature sensor
BJC-7100
Part 4 Technical Reference
5.2 Miscellaneous Detection Functions
5.2.1 Waste-ink amount detection
5.2.2 BJ cartridge detection
5.2.3 Ink-out detection
4-49
3 Ink-out error display
BJC-7100
Part 4 Technical Reference
4-50
Part 4 Technical Reference
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BJC-7100
MAINTENANCE
Part
Page
1. MAINTENANCE
1.1 Parts for Periodic Replacement
1.4 Periodic Maintenance
1.2 Consumable Parts
2. SERVICING TOOLS
2.1 List of Tools
Part 5 Maintenance
BJC-7100
3. APPLYING GREASE
Figure 5-1 Grease Points
MOLYKOTE PG641
Part 5 Maintenance
4. DISASSEMBLY AND REASSEMBLY
4.1 Disassembly and Reassembly
4.2 Notes on Disassembly and Reassembly
Figure 5-2 Main Cover and Connector Cover
4.2.4 Purge unit and bottom case assembly
Figure 5-5 Purge Unit and Bottom Case Assembly
4.2.5 Securing idler pulley assembly screw
Figure 5-6 Tightening Idler Pulley Assembly Screw
Figure 5-7 Maintenance Jet and Waste Ink Absorbers
4.3 Waste Ink Absorbers
Part 5 Maintenance
BJC-7100
4.4 Assembling the Chassis
Figure 5-8 Tightening the Chassis Fixing Screws
Part 5 Maintenance
BJC-7100
5. ADJUSTMENTS
5.1 Adjustment Locations 5.1.1 Adjusting registration
5.1.2 Checking and adjusting the head gap
Figure 5-9 Screws Influencing Head Gap
Figure 5-10 Measuring Sheet Setting
Figure 5-11 Measuring Sheet Setting
Part 5 Maintenance
BJC-7100
Figure 5-12 Thickness Gauge Setting
Figure 5-13 Check the Head Gap
5-10
Part 5 Maintenance
Figure 5-14 Adjust the Head Gap
5-11
Part 5 Maintenance
2. Head Gap Check/Adjustment Flowchart
Figure 5-15 Adjust the Head Gap
5-12
Part 5 Maintenance
BJC-7100
6. TROUBLESHOOTING
6.1 Troubleshooting Overview 6.1.1 Overview
6.1.2 Troubleshooting cautions
5-13
6.2 Diagnosis 6.2.1 Diagnostic flow
5-14
Part 5 Maintenance
Connect power cable of AC adaptor to wall outlet
BJC-7100
5-15
Part 5 Maintenance
1. Print Position Correction Error
6.2.2 Action
Measure
5-16
5-17
Part 5 Maintenance
8.3Ω/phase
BJC-7100
3. Purge Error
2. Home Position Error
5-18
Part 5 Maintenance
4. Sheet Feeder Error
5-19
Part 5 Maintenance
BJC-7100
5. Printer Temperature Error
5-20
Part 5 Maintenance
Measure
7. EEPROM Error
9. RAM Error
Alarm/Full Error
6. Waste Ink
11. LF Motor Error
5-22
Part 5 Maintenance
Measure
Errors
Hardware
12. Miscellaneous
5-23
13. Paper-out and Paper-jam Errors
5-24
Part 5 Maintenance
Beeper 2 times ERROR indicator ON POWER indicator Blinks
5-25
Part 5 Maintenance
BJC-7100
2. Paper jam
14. Ink-out Error
5-26
Part 5 Maintenance
BJC-7100
5-27
Part 5 Maintenance
BJC-7100
2. Color BJ cartridge BC-61 Photo BJ cartridge BC-62e Photo
15. BJ Cartridge Error
5-28
Part 5 Maintenance
Measure
Overheat Error
16. BJ Cartridge
Suspected parts BJ cartridge
Part 5 Maintenance
1. The power does not turn on
5-30
Part 5 Maintenance
b Symptoms
2. Abnormal noise
5-31
Part 5 Maintenance
BJC-7100
5-32
Part 5 Maintenance
BJC-7100
Check for foreign objects Check for deformed or damaged gears
3. Faulty pickup
5-33
Part 5 Maintenance
BJC-7100
4. Faulty printing 1 No printing
5-34
Part 5 Maintenance
Measure
5-35
Part 5 Maintenance
BJC-7100
1. Check/replace carriage
5. Faulty printing 2 Miscellaneous problems
5-36
Part 5 Maintenance
Symptoms
7. CONNECTOR LAYOUT AND SIGNAL ASSIGNMENT
CNPGS Purge Sensor Connector
CNCR Carriage Motor Connector
CNLF Paper Feed Motor Connector
CNIF Parallel Interface Connector
CNHEAD1 Carriage Cable Connector
CNHEAD2 Carriage Cable Connector
5-38
7.2 Carriage Board
Figure 5-17 Carriage Board
TABLE 5-1 CONTACTS DARK COL AND LIGHT COL
5-39
JENG1 Carriage Cable Connector
JENG2 Carriage Cable Connector
5-40
Part 5 Maintenance
BLACK Cartridge Cable
5-41
Part 5 Maintenance
BJC-7100
AMM Cartridge Cable
DARKCOL Cartridge Cable
5-42
Part 5 Maintenance
LIGHTCOL Cartridge Cable
5-43
Part 5 Maintenance
BJC-7100
8. CIRCUIT DIAGRAMS
8.1 Parts Layout 8.1.1 Logic board
Figure 5-18 Logic Board Face Figure 5-19 Component Board Back
5-44
8.1.2 Carriage board
Figure 5-20 Carriage Board Face Figure 5-21 Carriage Board Back
5-45
Part 5 Maintenance
5-46
Part 5 Maintenance
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BJC-7100
8.2 Circuit Diagrams 8.2.1 Logic board
5-47
Part 5 Maintenance
BJC-7100
5-48
Part 5 Maintenance
BJC-7100
LOGIC BOARD
5-49
Part 5 Maintenance
BJC-7100
A B C D
5-50
Part 5 Maintenance
BJC-7100
LOGIC BOARD
5-51
Part 5 Maintenance
POWER SUPPLY
BJC-7100
Page
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