To the Installer | Cornelius R-404A REFRIGERANT instruction

IMI CORNELIUS INC.

One Cornelius Place

Anoka, MN 55303–6234

Telephone (800) 238–3600

Facsimile (612) 422–3232

Service Manual

FCB OVERCOUNTER POST-MIX DISPENSER WITH V3+FEATURES

(R-404A REFRIGERANT)

IMPORTANT:

TO THE INSTALLER.

It is the responsibility of the Installer to ensure that the water supply to the dispensing equipment is provided with protection against backflow by an air gap as defined in ANSI/ASME A112. 1.2-1979; or an approved vacuum breaker or other such method as proved effective by test.

Water pipe connections and fixtures directly connected to a potable water supply shall be sized, installed, and maintained according to Federal, State, and Local laws.

Part No. 312028000

November 14, 1994

Revised: March 11, 1997

Control Code A–B–C–D

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Service Manual must be read and understood before starting to install or operate this equipment.

IMI CORNELIUS INC; 1994-97

Printed in U.S.A.

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Cornelius R-404A REFRIGERANT service manual To the Installer

Contents

To the Installer Table of Contents Table of Contents cont’d VIS Read Actual Viscosity Readout of Product Programming Main Menu Selections Onto Message DisplayWater Strainer Screen and Double Liquid Check Valve Preparing Unit for SHIPPING, STORING, or Relocating Daily Cleaning of Unit Sanitizing Syrup Systems Product Carbonation AdjustmentTroubleshooting Control Panel Switches and Fault ‘‘ERROR 1’’ or ‘‘ERROR 2’’ Fault Message Goes on During Freeze Cylinder Automatic Defrost Cycle does not Defrost Cycle does not Cancel After Pressing ‘‘CANCELList of Figures Table of Contents cont’d Unit Description General Description Service Tools AccessoriesTheory of Operation Generic Flavor Tabs Manual Defrost System Defrost SystemsAutomatic Defrost System ‘‘WAKE UP’’ Wake UP Time ‘‘SLEEP’’ Sleep Time Flow Diagram This page Left Blank Intentionally Identification of LOOSE-SHIPPED Parts Unpacking and Inspection Selecting Location Electrical Power RequirementsHZ Unit Installing Leveling Legs Installing UnitInstalling Drip Tray Supports Item 7 and Item Installing Drip Tray Drain Hose KIT Item Connecting CO2 Source Line to Unit CO2 Inlet Line Installing Primary CO2 Regulator Assembly on CO2 Cylinder Connecting Electrical Power Circuit to the Unit Connecting City Plain Water Source Line to UnitElectrical BOX Adjusting Primary CO2 Regulator Turning on Electrical Power to UnitAdjusting Product Blender Tanks Secondary CO2 Adjusting Carbonator Secondary CO2 Regulator Control Panel ASS’Y Hidden Security Switch Message Display Checking Unit for SYRUP, CO2, or Plain Water Leaks Filling Freeze Cylinders with Product Placing Unit in Operating Location Adjusting Beater Motor Current Either Side Programming Main Menu Selection Onto Message Display Setting Clock Time of DAY Menu Selections Programming ‘‘DEFROST’’ Automatic Settings Into UnitMain Menu Selections DIP Switch Functions Switch FunctionProgramming ‘‘SLEEP’’ Sleep Time Into Unit Programming Point of Sale Message Display Programming ‘‘WAKE UP’’ Wake UP Time Into Unit Adjusting VIS SET Product Viscosity of Dispensed Product Master and Relay Circuit Board ‘‘VOLTAGE’’ Displayed Voltage Readout 312028000 Syrup Minutes Side Totals Menu Commands DescriptionBrix Gallons = a X Syrup Minutes Programming Proper Refrigerant Type Into Unit Electronics Displayed Error Conditions Displayed Error Conditions Control Panel ASS’Y Switches Control Panel ASS’Y Switches and Displayed Messages ‘‘SECURITY SWITCH.’’ Control Panel Assembly Display Messages Freeze Cylinders Manual or Automatic Defrost Systems Faceplate Relief Valves ‘‘SLEEP’’ Sleep Time OperationProduct Sample Valves Product Shutoff Valves Dispensing Valves Syrup Flow RegulatorsDispensed Product Conditions ‘‘OVERRUN’’, AS Applied to Frozen Carbonated Beverages Operating Unit Operating CharacteristicsReplenishing Syrup Supply Cleaning Condenser Coil Cleaning and SanitizingProduct Flavor Change Checking CO2 Supply Adjustments Adjusting ‘‘VIS SET’’ Product Viscosity of Dispensed Product Cleaning CO2 GAS Check Valves Periodic Inspection Preparing Unit for SHIPPING, STORING, or RelocatingTOP Panel Back Panel Front Access Panel Opening and Closing Front Access DoorOpening Front Access Door Closing Front Access Door Operating Controls Unit Internal Components SELF-CLOSING Dispensing Valve 312028000 Adjusting Carbonated Water Flow Rate Adjusting Plain Water Pressure Regulator Freeze Cylinder Cutaway View Servicing Beater Motor Drive SHAFT/SEAL Assembly Beaters and Scraper Blades Installation Adjusting CO2 Regulators Adjusting Brix WATER-TO-SYRUP ‘‘RATIO’’ of Dispensed Product Daily Cleaning of Unit Product Carbonation AdjustmentSanitizing Syrup Systems To disconnect soft drink tank from Unit syrup system 312028000 Servicing Carbonator Water Pump Water Strainer Screen Yearly or After Water System Disruption Servicing Carbonator Water Pump Double Liquid Check Valve Liquid Check Valve Assembly Replenishing Syrup Supply Replenishing CO2 Supply Service and Maintenance SectionSyrup Flavor Change Water Strainer Screen and Double Liquid Check Valve Replacing Freeze Cylinder Beater Drive Motor Serviced Ments in Small Increments Adjusting Carbonator Tank Liquid Level Carbonator Liquid Level Control Switch Adjustment Refrigeration Flow Diagram Wiring Diagram This page Left Blank Intentionally Troubleshooting Control Panel Switches and Fault Messages Poorly Illuminated Display ONE or More Fault Control Panel SwitchesALL Fault Messages not a Cannot be Deactivated ‘‘CO2 OUT’’ Fault Message ALL Fault Message not‘‘H2O OUT’’ Fault Message Fault Message Goes on Troubleshooting Product Blender Tanks and Carbonator Troubleshooting Dispensed Product Consistency Varies Frozen ProductExcessively FREEZE-UP Unit Part Numbers Illustrated Parts Breakdown Overcounter FCB POST-MIX Dispenser FCB POST-MIX Dispenser FCB POST-MIX Dispenser cont’d Name Secondary CO2 Regulator Components Secondary CO2 Regulator ASS’Y CO2 Regulator Assembly Blender and Tubing Components Tubing Assembly Carb Water Tubing Assembly Water Solenoid to Blender Solenoid Valve Assembly Blender Components Control BOX and Display Panel Components Faceplate Assembly Dispensing Valve Assembly Carbonator Components Carbonator Tank and Linkage Assembly Pump and Motor ASS’Y Beater Motor Drive SHAFT/SEAL ASS’Y Warranty This page Left Blank Intentionally One Cornelius Place Anoka, Minnesota 612 800