Dual Servo Spin Welder User’s Manual

User I/O Connector

5 4 3 2 1

The User I/O connector is a HD–15 connector located directly above the base interface connector on the rear of the thruster. The connector is shown in Figure 3–8. This connector provides access to signals for

10

6

interfacing to custom automation equipment. The pin numbers for the connector are shown in Figure A–2. The pin assignments and signal descriptions are given in Table A-II.

Input signals, such as Vacuum On Sense, can be configured as sourcing or sinking using 24 VDC and Input Common. For example, to activate the Vacuum On Sense input, connect Input Common to ground and provide 24VDC on the input pin.

Outputs, such as Ready Status, are provided through relays rated at 1A@24VDC. Outputs provide contact closure to Output Common when active.

15 14 13 12 11

Figure A–2User I/O Connector

Pin

Signal Description

Function

 

 

 

1

Top-Of-Stroke Status Output

ON when press is at Top-of-Stroke position

 

 

 

2

Vacuum On Output, Part Pickup

ON when welder calls for vacuum to be turned ON with Part Pickup mode

 

 

enabled

 

 

 

3

Bad Part Status Output

ON when weld process is outside defined limits with Bad option enabled

4Suspect Part Status Output ON when weld process is outside defined limits with Suspect option enabled

5

Vacuum On Output, No Part

ON when welder calls for vacuum to be turned ON with Part Pickup mode

 

Pickup

disabled

 

 

(signal is deactivated if idle time between cycles is more than 5 minutes; one of

 

 

the RUN SWITCHES must be turned on to reactivate signal)

 

 

 

6

Ready Status Output

ON when welder is ready to initiate a weld cycle

 

 

 

7

Output Common

Output Common connection

 

 

 

8

Fixture Clamp 1 (Right) Output

Function depends on configuration:

 

 

Without slide or In/Out slide: ON at start of cycle; OFF at end of cycle

 

 

With Left/Right slide: ON at start of cycle when slide is commanded to move to

 

 

In (Right) position; OFF at the end of cycle..

9Fixture Clamp 2 (Left) Output Function depends on configuration:

Without slide or In/Out slide: not used

With Left/Right slide: ON at start of cycle when slide is commanded to move to Out (Left) position; OFF at the end of cycle

10

Spare Output 2

Not Used

 

 

 

11

Spare Output 3

Not Used

 

 

 

12

Vacuum On Sense Input

Activate when sufficient vacuum in upper tool has been detected

 

 

 

13

Automation Start Input

Activate to initiate a weld cycle (500 ms min..) with Start Type set to Automation

 

 

 

14

Input Common

Input Common Connection

 

 

 

15

Spare Input 1

Not Used

Table A-IIPin Assignments and Signal Description for the User I/O Connector

Page  98

Dukane Manual Part No. 403-570-01

Page 103 Page 105
Page 104
Image 104
Dukane 403570-01 user manual User I/O Connector, Signal Description Function
Page 103 Page 105

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
Top Page Image Contents