Section 3 - Unpacking and Setup

Unpacking Welder

The Dual Servo Spin Welder is normally packed in a corrugated carton resting on a wooden shipping pallet. To unpack the welder follow these steps.

1.Remove the straps from the carton.

2.Open the top of the carton. Carefully remove any packing materials, cables and documentation.

3.Cut the tape at the bottom corners and unfold the flaps.

4.Remove the corrugated carton, but leave the welder on the pallet.

5.Leave the power cable wrapped up until after the welder has been placed in its working area and you are ready to begin hooking up power. This will pre- vent accidental kinking or pinching of the power cable.

Packing List

After removing the shipping container, check that you have the items listed in Table 3-I. Inspect the welder for damage. Report any damage immediately to the carrier and to Dukane Ultrasonics Service at (630) 762–4900. Also see Section 11 for information on contacting Dukane. Save all shipping and packing materials so they can be inspected in processing any claims that may arise.

Work Area

Allow sufficient area on either side of the Dual Servo Spin Welder for handling material, work pieces and fixtures. Provide ample room so that the movement of an operator or helper does not interfere with the work of another. Also be aware that under extreme conditions, small droplets of molten plastic may be spun off from the upper part.

Qty

Item

Part Number

 

 

 

 

 

SVT012VR or

1

Dual Servo Spin Welder

SVT032VR or

 

 

SVT042VR

 

 

 

1

Base Interface Cable

200-1124-3 or

200-1545-01

 

 

 

 

 

1

Dual Servo Spin Welder

403-570-XX

Manual

 

 

 

 

 

 

1

CD with Dual Servo Spin

___

Welder Utility

 

 

 

 

 

Table 3-IDual Servo Spin Welder Packing List

Dukane Manual Part No. 403-570-01

Page  15

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Dukane 403570-01 user manual Unpacking Welder, Packing List, Work Area, Qty Part Number

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.