Dual Servo Spin Welder User’s Manual

DUAL SERVO SPIN WELDER - SETUP SHEET

APPLICATION

DATE

MACHINE MODEL

 

SVT0___2VR

 

MACHINE SETUP NUMBER

 

 

SETUP > PRE-

WELD

SETUP > WELD

SETUP >

POST-

WELD

TOOLS > SYSTEM SETUP

 

 

TOUCH SCREEN SETTING

 

 

 

 

 

 

 

 

TOOL INERTIA (KG*CM^2)

 

 

 

 

 

 

 

 

TOOL WEIGHT (KG)

 

 

 

 

TOOL SETUP

 

 

SPIN DECEL. (%)

 

 

 

 

 

 

 

 

VAC. SENSE

 

 

 

 

 

 

 

 

PART PRESENT

 

 

 

 

TOP OF STROKE POSITION

 

POSITION (MM)

 

 

 

 

TRIGGER POSITION

 

POSITION (MM)

 

 

 

 

 

 

 

 

PART

 

ENABLE

 

POSITION (MM)

OPTIONS

 

 

PICKUP

 

THRUST SENSE

 

THRUST (%)

TIMEOUT (S)

 

 

 

 

PRE-SPIN

ORIENT

 

PRE-SPIN

 

METHOD (TIME, ROTATION, DISTANCE, ENERGY)

 

 

 

 

 

 

WELD TIME (S) / WELD ROTATIONS / VERTICAL (MM) / ENERGY (J)

WELD

 

 

 

COLLAPSE / ABSOLUTE (DISTANCE METHOD ONLY)

 

VERT. SPEED (MM/S)

 

 

 

 

 

 

PARAMETERS

 

 

 

 

 

 

 

 

SPIN RPM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DIR.

 

 

 

 

 

 

 

 

OPTIONS

 

ORIENTATION

 

 

WELD

 

 

 

 

 

TORQUE TRIGGER

TORQUE (% OF MAX.)

TIMEOUT (S)

 

 

CONSTANT TORQUE

TORQUE (% OF MAX.)

TIMEOUT (S)

 

 

MODE (POSITION, TIME)

 

 

 

 

HOLD SETUP

SPEED (MM/S)

 

 

 

 

 

 

MOVE TIME (S) / COLLAPSE (MM)

 

 

 

 

DWELL TIME (S)

 

 

 

 

 

 

CONSTANT THRUST

 

THRUST (%)

 

 

WELD TIME (S)

 

 

 

 

 

 

 

 

WELD ROTATIONS

 

 

 

 

 

 

ORIENTATION (DEG.)

 

 

 

 

 

 

WELD ENERGY (J)

 

 

 

 

 

 

PEAK RPM

 

 

 

 

 

 

PROCESS LIMITS

PEAK TORQUE (% OF MAX.)

 

 

 

 

 

 

PEAK THRUST (% OF MAX.)

 

 

 

 

 

 

CYCLE TIME (S)

 

 

 

 

 

 

 

 

VERTICAL WELD END (MM)

 

 

 

 

 

 

HOLD COLLAPSE (MM)

 

 

 

 

 

 

HOLD END POSITION (MM)

 

 

 

 

LATCH ON FAILURE

FAILURE SWITCH (SUSPECT / BAD)

VERTICAL TRAVEL LOWER LIMIT

LIMIT POS. (MM)

HOME OFFSET (DEG.)

 

VALUE

ON OFF

ON OFF

ON OFF

ON OFF

ON OFF

TIME ROT DIST ENERGY

COLLAPSE ABSOLUTE

CW CCW

ON OFF

ON OFF

ON OFF

POSITION TIME

ON OFF

LOWER LIMIT

UPPER LIMIT

ON OFF

SUSPECT BAD

Page  56

Dukane Manual Part No. 403-570-01

Page 62
Image 62
Dukane 403570-01 user manual Dual Servo Spin Welder Setup Sheet

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.