Part Data List

Dual Servo Spin Welder User’s Manual

Part Data

Upon startup, the screen will appear as shown in Figure 8-1, with the Part Data tab selected by default. The following is a description of the items on this tab:

This area contains a series of lines of part data, one line per part. This data is displayed after each cycle if the Data Export option in the System Setup screen on the welder is enabled (See Figure 5-32.). The data is comma delimited with the fields given in the order as follows:

1.Part number (ID)

2.Test result number

3.Test result symbol

4.Date

5.Time

6.Weld time (sec.)

7.Number of weld revolutions

8.Weld energy (Joules)

9.Peak spin motor RPM

10.Peak spin motor torque (% of max.)

11.Weld orientation (degrees)

12.Peak vertical thrust (% of max.)

13.Cycle time (sec.)

14.Weld end distance (mm)

15.Hold relative (collapse) distance (mm)

16. Hold end distance (mm)

CLEAR

Clears parts data from PC screen.

WRITE TO FILE

Writes parts data from the screen to a file on the computer. After pressing this button, enter the name of the file where to store the data. Add a .txt or .csv extension to the end of the file name as the gener- ated file is in ASCII format. Saving the file with a

.csv extension will allow it to be opened directly with Microsoft Excel™.

Figure 8–1Utility Startup Screen

Page 68

Dukane Manual Part No. 403-570-01

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.

Dukane 403570-01 user manual Part Data List

Models: 403570-01