Section 5 - Touch Screen Menus

The bottom right corner of the POST-WELDscreen contains controls for setting machine behavior when an out-of-limit condition occurs. The Latch on Failure button specifies if the out-of-limit condition will require an acknowledgement from the user before allowing the next cycle to start. This acknowledgement request is indicated by a button on the bottom of the RUN screen as shown in Figure 5-28.

The Suspect / Bad (Abort) button in the right lower corner of the screen controls two aspects of machine function. The first function is to determine if a weld cycle will be aborted if the process parameter falls outside the limits. If Suspect is selected, the machine cycle will complete regardless of the process limit results. If Bad (Abort) is chosen, the machine cycle will continue if any process parameter falls below the Lower limit, or be terminated if it exceeds the Upper limit for the following parameters:

•Weld Time (s)

•Weld Rotations

•Peak RPM

•Peak Torque (% of max.)

•Peak Thrust (% of max.)

•Cycle Time (s)

In the case of cycle termination, the machine will report an error message on the RUN screen listing the parameter for which the limit was exceeded. The second function is to set the character displayed in the Limits field on the RUN screen. If the switch is set to Suspect, the Limits field will display S if the process was outside the limits. If it is set to Bad (Abort), the Limits field will display B if the process parameter was lower than the Lower limit, and E if the process parameter was higher than the Upper limit.

Figure 5–28RUN Screen with PART TEST FAILED Button

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual 28RUN Screen with Part Test Failed Button
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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