Dual Servo Spin Welder User’s Manual

[.15 in.] above tooling contact, if possible) and press the Set Position button. The stop block will be moved up, and a flashing circle will appear next to the DOWN button when this process is complete, indicating that the proximity switch is active. Press the DONE button to return to the SYSTEM SETUP screen.

The Data Export button controls whether the weld parameter data displayed on the RUN screen (Weld Time, Rotations, etc.) is sent out to a computer connected to the welder after each cycle (refer to Chapter 8). Pressing the button toggles between On and Off states.

The Graph Export button controls whether the weld profile data captured for the last weld is sent out to a computer connected to the welder after each cycle (refer to Chapter 8). This data includes the spin torque, spin orientation, vertical thrust, vertical position, and vertical speed. It is displayed in graphical format in the Utility and can be exported to an ASCII file. Pressing the button toggles between On and Off states. The time required to transfer the data for this option can be significant (several seconds, depending on weld duration) and may adversely affect cycle rate as the welder will not be ready to run another cycle until the transfer is complete.

The Start Type button toggles from Manual to Automatic each time it is pressed. Manual is used for most operations. Automatic is used in an automated system and requires a switch closure contact on the User I/O HD-15 connector (see Figure 3–9). A pinout of the User I/O connector and automation wiring information are provided in Appendix A.

Figure 5–34Vertical Lower Limit Setup Screen with Set Position Button

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Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual 34Vertical Lower Limit Setup Screen with Set Position Button
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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