Section 12 - Specifications

Tooling Specifications

Tooling Size

Refer to Table 5-I for maximum tooling sizes.

Machine Weight

The Dual Servo Spin Welder weighs approximately 400 lbs. (182 kg). It should be mounted on a table or bench capable of supporting 650 lbs. (295 kg) to accommodate the additional force imposed by the vertical movement of the motor and slide during the spin welding operation.

Use mechanical means such as a forklift or hoist to place the servo spin welder on its work bench. There are two 3/4 inch lifting eyes located at the top of the column (see Figure 3–7) for a lifting ring or strap.

Power Requirements

The Dual Servo Spin Welder requires a 240 VAC 1– phase outlet rated at 20 Amps. All welder models use the same power cord and plug. The AC power cord has a 240 VAC, single phase plug which is designed for a NEMA 6–20R configuration wall receptacle shown in Figure 12–1.

Operating

Environment

Operate the Dual Servo Spin Welder within these guidelines:

Temperature:

40°F to 95°F (+5°C to +35°C)

Altitude:

4570 m (15,000 ft)

Air Particulates:

Keep the welder dry.

 

Minimize exposure to moisture, dust

 

dirt, smoke and mold.

Humidity:

5% to 95% non–condensing @ +5°C to

 

+30°C

24020 Volt AC Socket

(NEMA 6–20R)

Figure 12–1240V AC Single–Phase AC Receptacle

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 Tooling Specifications, Machine Weight, Power Requirements, Operating Environment, Tooling Size
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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