Section 1 - Introduction

Key Dual Servo Spin Welder Features

•Color touch–screen display uses Color Active Ma- trix Thin–Film Transistors (TFT) for high contrast and wide viewing angle even under high ambient– lighting conditions. The 192 touch–cells provide a high performance interface.

•Commercial subassemblies are used to ensure a longer and more economical service life than units built with proprietary components. These readily available items also lessen the need for expensive field service calls.

•Ultra–rigidsquare support column minimizes load deflection for precise and repeatable operation.

•Column–mounteddirect drive 2.5 or 4.2 HP spin servo motor for faster cycle times and quick deceleration to prevent bond shearing and to produce stronger joints.

•Digital rotary encoders are built into the servo motors for maximum reliablity. The spin motor encoder accurately measures and controls the final angular orientation to within 0.1° (1 part in 3600), and the vertical actuator encoder measures the distance to within .0004” (0.01 mm).

•Weld by time, number of rotations, distance (absolute or relative), and energy. Built-in sensors give you the choice of weld methods and triggering by position or by spin torque.

•Parameter monitoring with programmable upper and lower limits of weld time, rotations, angular orientation, energy, peak RPM, peak torque and cycle time.

•Weld process profiles.

Spin and vertical servo load and position data can be downloaded to a PC for review via RS-232.

•Digital timer for weld time and hold time gives precise control of the spin welding process.

•Fixture throat depth is a generous 8”.

•Vertical servo actuator operation with adjustable

5” (127 mm) stroke assures quiet operation and is environmentally safe.

•Industry-standard logic controller and motor controller means replacement parts are readily available.

•Several menu languages available: English,

Czech, French, and German.

•ISO 9001 Certification means that the Dual Servo Spin Welder is manufactured to exacting quality standards.

•24–month domestic warranty assures you of reliability and quality construction.

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual Key Dual Servo Spin Welder Features
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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