Dual Servo Spin Welder User’s Manual

5. Reset E-Stop

Reset the emergency stop button by turning clockwise. Refer to Figure 4-4. The status display on the base will change from ABORT in red to POWER in green.

6.Turn Power ON

Turn on the AC power switch.

7. Set Tool Parameters

On the touch screen, press the SETUP button. Press Enter on the ENTER SECURITY CODE screen if no password has been previously set, or type in the password and then Enter. Press the TOOL Setup button and enter the TOOL Inertia (kg*cm^2) and TOOL Weight (kg). Press the RUN button and wait until the PLEASE WAIT… indicator above it disappears.

8. Initialize (Home) Welder

The touch screen will now instruct you to Activate both RUN SWITCHES to reset machine. This is illustrated in Figure 5–1. Once the switches are activated, both servos will first move to their respective home positions (corresponding to internal encoder reference pulses in each servo). Then the spin motor will rotate to the programmed final weld orientation set in the SETUP

>WELD tab > Orientation > Weld field (Figure 5-17), and the press will move to position set in the SETUP >

PRE-WELD tab > TOP OF STROKE Position > Position (mm) field (Figure 5-8). The switches can be deactivated once a beep sounds. The homing procedure is complete after the second beep sounds and the indicator directly below the yellow face icon becomes green.

9. Align Lower Fixture with Spin Tool

Place a set of parts in the upper tool and lower fixture. Navigate to the SETUP > TRIGGER Position menu, press the DOWN button, and select Me or Hi in VERT. Jog Speed. Jog the press head down to a position where the weld joint can be used to align the lower fixture by activating both RUN SWITCHES. Change the vertical jog speeds as needed and use the UP button to move the head up if desired. When finished, press the DONE button and remove the parts.

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Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual Reset E-Stop, Turn Power on, Set Tool Parameters, Initialize Home Welder
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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