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403570-01
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118 pages, 9.27 Mb
Dual Servo Spin Welder User’s Manual
Dukane Manual Part No. 403-570-01
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Contents
Main
Dual Servo Spin Welder
Users Manual
ISO 9001:2000
Intelligent Assembly Solutions
Page
Page
Page
Dukane Dual Ser vo Spin Wel der
Contents
Page
SECTION 1
Introduction
Page
WARNING
Important User Information
Read This Manual First
Notes and Tips
Cautions and Warnings
Drawings and Tables
Dual Servo Spin Welder Overview
Key Dual Servo Spin Welder Features
Page
SECTION 2
Safety Considerations
Page
Always wear a face shield when operating the welder.
Wel ded par ts m ay b e ho t.
Health and Safety Tips
Plastics Health Notice
Run Switches
General Safety
Electrical Safety
AC Power Receptacle
Grounding
Mechanical Safety
Page
SECTION 3
Unpacking and Setup
Page
Unpacking Welder
Packing List
Work Area
WARNING
Securing to Work Bench
Bench Capacity
Leveling
Mounting Holes
Page
AC Power
Head Height Adjustment
Control Connectors
Base Interface Connector
User I/O Connector
Slide Kit Connector
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Page
Page
Touch Screen Display
Operational Switches
Emergency Stop Switch
OptiTouch Run Switches
Data I/O Connector
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SECTION 5
Touch Screen Menus
Page
RUN Mode
Screen Layout
VIEW PARTS
SETUP Menu
PRE-WELD Setup
TOOL Setup
TOP OF STROKE Position
TRIGGER Position
Part Pickup Option
Pre-Spin Orientation Option
WELD Setup
Weld Method Selection
Time Method
Rotation Method
Distance Method
Energy Method
WELD OPTIONS
Orientation Option
Torque Trigger Option
Constant Torque Option
POST-WELD Setup
Hold Setup
Page
Part Tests
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TOOLS Menu
SELECT SETUP Tab
UTILITIES Tab
SYSTEM SETUP Tab
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Page
Setting Time and Date On Touch Screen
Parameter Value Range
The minimum and maximum values of the welding parameters are listed in Table 5-I.
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Page
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Machine Setup
1. Base Interface Cable
2. AC Power
3. Attach Tooling
4. Adjust Thruster Position on Column
5. Reset E-Stop
6.Turn Power ON
7. Set Tool Parameters
8. Initialize (Home) Welder
9. Align Lower Fixture with Spin Tool
10. Set Vertical Travel Lower Limit Position
11. Set Weld Process Parameters
Starting A Weld Cycle
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Dukane Manual Part No. 403-570-01Page 56
DUAL SERVO SPIN WELDER - SETUP SHEET
SVT0___2VR
SECTION 7
Optimizing Performance
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Spin Welding Process
Material Considerations
NOTE
Control Parameters
Surface Speed
RPM
D
Press (Axial) Speed
Weld Depth
Hold
Part Size
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SECTION 8
Welder Data Export Software
Page
Introduction
Hardware and Software Requirements
Installation, Startup, and Cable Connections
Part Data
PART DATA List
CLEAR
WRITE TO FILE
File Write
Prole Graphs
Plot Data
Plot
Spin Torque Setpoint
WRITE TO FILE
Servo and Debug
SECTION 9
Troubleshooting
Page
Welding Process
Material Choice
Parameter Effects
Surface Speed
Axial Speed
Welder
Dukane Manual Part No. 403-570-01 Page 75
Table 9I Welding Process Troubleshooting
Problem Symptom Possible Cause Recommended Solution
Dukane Manual Part No. 403-570-01Page 76
Table 9-II Machine Display Messages
Instructions
Faults
Dukane Manual Part No. 403-570-01 Page 77
Table 9-II continued. . .
Dukane Manual Part No. 403-570-01Page 78
Errors
Dukane Manual Part No. 403-570-01 Page 79
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Touch Screen Display
AC Power Cord
Maintenance
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Contacting Dukane
Identify Equipment
Intelligent Assembly Solutions
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SECTION 12
Specications
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Tooling Specications
Tooling Size
Machine Weight
Power Requirements
Operating Environment
Page
CE Marking
Regulatory Agency Compliance
Identication Numbers
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Base Interface Connector
5 4 3 2 1 6 10 15 14 13 12 11
User I/O Connector
Slide Kit Connector
Data Port Connector
Automation Wiring
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USEFUL UNIT CONVERSIONS
1 in. = 2.54 cm = .025 m 1 lb. = 0.45 kg 1 cm = 0.39 in. 1 m = 39.4 in. 1 kg = 2.20 lb.
Moment of Inertia
Explanation of Inertia
Calculating the Moment of Inertia
Tool and Fixture Design
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Page
Upper Tool Vacuum
Remote Touch Screen
Dukane ISO
ISO CERTIFICATION
CERTIFIED
ISO 9001:2000