Section 5 - Touch Screen Menus

field designates the position of the thruster (part of the welder surrounded by sheet metal covers) relative to the column as indicated by the scale affixed to the right side of the column and a white line printed on the rear of the welder. Once these settings are entered, pressing the DONE button causes a return to the main UTILITIES screen, where a yellow SAVE OTHER SETTINGS button appears. Press this button, then Save and DONE on the following screen to retain the settings in memory.

The EXPORT LAST WELD GRAPH DATA button is used to send weld profile data information for the last cycle to an externally connected computer via the Dual Servo Spin Welder Utility (refer to Chapter 8). This data includes the spin torque, spin orientation, vertical thrust, vertical position, and vertical speed. It is displayed in graphical format in the Utility and can be exported to an ASCII file.

SYSTEM SETUP Tab

The third tab is labeled SYSTEM SETUP and is shown in Figure 5-32.

The welder contains an assembly used to limit the downward travel of the press to prevent tooling from coming in contact. This assembly consists of a mechanical stop block with an integral proximity switch, whose position is adjusted via an elevator screw driven by a small DC motor. If, during normal operation, the press travels down and the proximity switch becomes active, the press motion will quickly decelerate to a stop. The actual physical hard stop is approximately 4 mm below this position since the stop block includes a cushion to protect the vertical servo actuator from damaging impact loads. To set the lower limit proximity switch position, first press the VERTICAL TRAVEL LOWER LIMIT button. Then press the Initialize button shown on the screen in Figure 5-33, which will cause the stop block to move all the way down, which takes 1 minute as indicated by a flashing message. When this step is completed, the screen will change as indicated in Figure 5-34. Next, jog the head down to the desired travel limit position (at least 4 mm

Figure 5–32SYSTEM SETUP Tab in TOOLS

Figure 5–33Vertical Lower Limit Setup Screen with Initialize Button

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual System Setup Tab, Third tab is labeled System Setup and is shown in Figure
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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