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Dukane 403570-01 user manual 22Hold Setup Screen for Distance Mode

Models: 403570-01

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Section 5 - Touch Screen Menus

changes the display to the screen shown in Figure 5-

22.The MODE switch specifies if the Hold phase will be controlled by traveling a specified Distance or for a specified amount of Time.

With Distance MODE selected as shown in Figure 5- 22, the parameters for Hold motion are specified in the fields on the right and are divided into two sections: DYNAMIC and STATIC. During the Hold, the press will first complete the DYNAMIC phase, then the STATIC phase. In the DYNAMIC phase, the press moves vertically at the speed specified in Speed (mm/s) to a distance specified in Collapse (mm). In the STATIC phase, the press will maintain its position for the time specified in Dwell Time(s). It is possible to bypass either the DYNAMIC or STATIC phases by programming a 0 collapse distance or a 0 dwell time, respectively.

With Time MODE selected as shown in Figure 5-23, the parameters for specifying the hold time are vertical speed in Speed (mm/s), the motion duration in Move Time (s), and time for maintaining the final position in Dwell Time (s). In addition, the Constant Thrust option is available in the Time MODE, in which the press travels down until reaching a specified vertical thrust (i.e. compression force). To enable this option, press the Constant Thrust button. The relationship between the vertical torque and vertical speed is illustrated in Figure 5-24. The press will adjust vertical speed as a response to the measured vertical thrust along the lines on the graph. The Thrust Target is the desired vertical thrust, which is entered into the Thrust (%) field on the screen. The Max.. Speed is the maximum allowable vertical speed, which will occur if the measured thrust is 0. This value is entered in the Speed (mm/s) field in the DYNAMIC section.

Figure 5–22Hold Setup Screen for Distance MODE

Figure 5–23Hold Setup Screen for Time MODE

Figure 5–24Graph of Vertical Speed vs.. Vertical Torque for Constant Thrust Option

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual 22Hold Setup Screen for Distance Mode
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.