Appendix A

Slide Kit Connector

The slide kit interface is a round 16–pin connector located directly to the right of the base interface connector on the rear of the thruster. The Dual Servo Spin Welder is prewired to accept a Dukane slide kit without any modification or reprogramming of the press. The connector is shown in Figure 3–8. The connector will interface to a Left/Right or an In/Out slide kit, and provides activation signals to extend and retract the slide table as well as readouts of the table position switches. It also provides an input for a signal from a part presence sensor. The pin numbers for the connector are shown in Figure A–3. The pin assignments and signal descriptions are given in Table A-III.

1 2

36

710

1114

1516

Figure A–3Slide Kit Connector

Pin

Signal Description

Function

1

Ground

Ground connection

 

 

 

2

(No Connection)

---

 

 

 

3

Slide Out Sense (Left) Input

Activate when slide is in Out (Left) position

 

 

 

4

Output Common

Output common connection

 

 

 

5

Top-of-Stroke Output (Closed at TOS)

ON when press is at Top-of-Stroke position

 

 

 

6

Slide In Sense (Right) Input

Activate when slide is in In (Right) position

 

 

 

7

In/Out Slide Identificaiton Input

Activate to designate connected slide as In/Out type (ensure Pin 8

 

 

is disconnected)

 

 

 

8

Left/Right Slide Identificaiton Input

Activate to designate connected slide as Left/Right type (ensure Pin

 

 

7 is disconnected)

 

 

 

9

Part Presence Sensor Input

Activate when part presence is sensed

 

 

 

10

Ground

Ground connection

 

 

 

11

Slide In (Right) Output

ON when welder calls for slide to move to the In (Right) position

 

 

 

12

Slide Home Status Output

ON when slide is in Home position

 

 

NOTE: home slide position is Out (Left)

 

 

 

13

Ready Status Output

ON when welder is ready to initiate a weld cycle

 

 

 

14

Slide Out (Left) Output

ON when welder calls for slide to move to the Out (Left) Position

 

 

 

15

Ground

Ground connection

 

 

 

16

+24V DC Switched

+24V DC switched connection

 

(Power OFF when Abort switch pushed)

 

 

 

 

Table A-IIIPin Assignments and Signal Description for the Slide Kit Connector

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual Slide Kit Connector, Pin Signal Description Function
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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