Section 9 - Troubleshooting

Table 9-IIMachine Display Messages (continued)

Message

Description

Cause

Possible Solution

Spin motor not on

Spin servo amplifier does

Internal machine error

Contact DUKANE service

not power up

 

 

 

 

 

 

 

1.

Excessive spin deceleration

1.

Reduce deceleration

 

 

2.

Excessive press weld or hold

2.

Reduce speed(s)

Spin servo amplifier faulted

There is a problem with the

 

speed

3.

a) Reduce machine duty cycle

spin servo amplifier

3.

Amplifier disabled due to

 

b) Ensure temperature around

 

 

 

excessive temperature

 

machine is within operational limits

 

 

4.

Amplifier failed

4.

Contact DUKANE service

 

 

 

 

 

 

 

 

1.

Excessive press weld or hold

1.

Reduce speed(s)

 

The spin servo motor

2.

Reduce deceleration

 

 

speed(s)

 

was not able to execute

 

3.

Use welder model with larger spin

Spin servo tracking error

2.

Excessive spin deceleration

the spinning motion

 

torque capability

 

3.

Joint weld diameter too large

 

 

programmed in the setup

4.

Ensure correct tool inertia is entered

 

4.

Improper tuning

 

 

 

in touch screen

 

 

 

 

 

 

Expected spin servo move

 

 

1.

Check for obstructions to motion

Spin weld axis aborted

Internal machine error

 

outside welder

was not completed

 

 

 

 

2.

Contact DUKANE service

 

 

 

 

Timeout on servo CPU

Motor controller error

Internal machine error

Contact DUKANE service

Thread 1(thrd1)

 

 

 

 

 

Timeout on servo response

Servo system

Internal machine error

Contact DUKANE service

to command start

communication error

 

 

 

 

 

Press travel distance

 

 

Reduce weld time / distance / number of

Vertical at travel limit

exceeded controller

Press travel too large

rotations, or hold distance

 

counting capability

 

 

 

 

 

 

 

Vertical motor not on

Vertivcal servo amplifier

Internal machine error

Contact DUKANE service

does not power up

 

 

 

 

 

 

 

1.

Amplifier disabled due to

1.

a) Reduce machine duty cycle

Vertical servo amplifier

There is a problem with the

 

b) Ensure temperature around

 

excessive temperature

 

faulted

vetical servo amplifier

 

 

machine is within operational limits

2.

Amplifier failed

 

 

 

2.

Contact DUKANE service

 

 

 

 

 

The vertical servo actuator

 

 

 

 

Vertical servo tracking error

was not able to execute the

Excessive press weld or hold speed

Reduce speed(s)

press motion programmed

 

in the setup

 

 

 

 

 

Expected vertical servo

 

 

1.

Check for obstructions to motion

Vertical weld axis aborted

Internal machine error

 

outside welder

move was not completed

 

 

 

 

2.

Contact DUKANE service

 

 

 

 

Weld trigger position is

Cycle will not start since the

1.

Vertical travel lower limit set

1.

Lower vertical travel lower limit, if

below vertical travel lower

programmed press travel is

 

too high

 

possible..

limit

larger than the set limit

2.

Trigger position too large

2.

Decrease Trigger position

Table 9-II continued. . .

Dukane Manual Part No. 403-570-01

Page  77

Page 83
Image 83
Dukane 403570-01 user manual Message Description Cause Possible Solution

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.