Dual Servo Spin Welder User’s Manual

Spin Torque Setpoint

If torque triggering is enabled, the Torque Trigger value is displayed in this box for reference as a percentage of the spin motor maximum.

WRITE TO FILE

Writes the torque data to a file. Add a .txt or .csv extension to the end of the file name as the generated file is in ASCII format.

Servo and Debug

The SERVO PARAMETERS tab provides the ability to import a servo tuning database file. This database contains parameters necessary for proper operation of the machine for different upper tool sizes. It is set at the factory and stored on the welder in non-volatile memory. It will need to be modified only in cases where the database requires customization. The procedure of changing the database should only be performed with guidance from Dukane. Improper execution of the procedures could render the welder inoperable.

The DEBUG tab is used to retrieve troubleshooting information from the welder if it is not operating properly. The welder will display the letters DB on the upper left side of the touch screen when it is put in debug mode. If the use of this function becomes necessary, instructions will be provided by Dukane.

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Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual Servo and Debug, Spin Torque Setpoint

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.