Section 2 - Safety Considerations

Health and Safety Tips

Please observe these health and safety recommendations for safe, efficient, and injury-free operation of your welder. In this manual, the term welder and/or dual servo spin welder both refer to the Dual Servo Spin Welder.

Proper Installation - Do not operate the Dual Servo Spin Welder until after the electrical system is properly installed.

No Unauthorized Modifications - Do not modify your Dual Servo Spin Welder in any way unless authorized to do so by Dukane Corporation. Unauthorized modifications may cause injury to the operator and/ or equipment damage. In addition, unauthorized modifications will void the equipment warranty.

Keep the Sheet Metal Intact - Do not remove any of the protective sheet metal enclosing the motor or controls. The servo motors and drives have exposed electrical terminals which could cause injury or death if touched.

Grounded Electrical Power - Operate this equipment only with a properly grounded electrical connection. Refer to the NEMA Type 6–20R wiring diagram in Figure 2–1 and receptacle photo in Figure 3–5. If there is any question about the grounding of your AC power, have it checked by a qualified electrician.

Comply with Regulations - You may be required to add accessories to bring the system into compliance with applicable OSHA (Occupational Safety and Health Administration) regulations for machine guarding and noise exposure.

Operate Safely – Keep your hands and body away from the tool head during operation. Always wear a face shield when operating the spin welder. Be extremely careful not to let long sleeves, necklaces or long hair become entangled in the spin welder during operation. Do not operate the welder if under the influence of alcohol or drugs. Read the warning labels on prescriptions to determine if your judgement or reflexes are impaired while taking drugs. If there is any doubt, do not operate the machine.

IMPORTANT

Always wear a face shield when operating the welder..

CAUTION

Welded parts may be hot..

IMPORTANT

Never operate the Dual Servo Spin Welder with the protective sheet metal removed.. This is an unsafe practice and can result in injury..

Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual Health and Safety Tips,  Caution
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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