Dual Servo Spin Welder User’s Manual

TOP OF STROKE Position

This button is used to set the vertical position to which the welder head returns after completing a weld cycle, as shown in Figure 5-7. A position of 0 corresponds to the highest position (which is also the machine “home” position). A non-zero setting indicates that the Top of Stroke (TOS) position is lower than the home position by the programmed amount. The TOS position can be entered directly by pressing the Position (mm) field. Alternatively, the TOS position can be “taught” by first pressing the DOWN button and selecting the VERT. Jog Speed (Low, Medium, or High), then activating the RUN switches to jog the head to the desired position, and finally pressing the Transfer button to assign the current jog position (displayed in the Jog Pos.. (mm) field) as the TOS Position.

The Move To button is used to move the head to the value displayed in the Position (mm) field. After pressing this button, activate both RUN switches and wait for the value in the Jog Pos.. (mm) field to match the Position

(mm)value.

TRIGGER Position

This button is used to set the vertical position at which the spin tool and machine head reach the programmed weld speeds, as shown in Figure 5-8. If Torque Triggering is disabled (see below), the weld starts at the TRIGGER Position. This position should be set slightly higher than the position at which the parts to be welded start to come in contact. Above this position, the spin motor is being accelerated from rest to the weld RPM and the head is moving rapidly down. After reaching this position, the spin RPM and vertical speeds are maintained at the programmed values. The TRIGGER Position can be entered directly into the Position (mm) field or taught by jogging the head as described in setting the TOP OF STROKE Position.

Figure 5–7TOP OF STROKE Position Setup Screen in PRE-WELD Menu

Figure 5–8TRIGGER Position Setup Screen in PRE-WELD Menu

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Dukane Manual Part No. 403-570-01

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Dukane 403570-01 user manual TOP of Stroke Position, Trigger Position
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403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.
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