Section 3 - Unpacking and Setup

Tooling Hub & Fixture

The upper tooling attaches to a hub using four 5/16”- 18 screws, spring lock washers, and flat washers.

Figure 3–2 (a & b) gives the dimensions of the tooling hubs. The hubs have precision slots to accommodate an indexing pin on the tool so that the tool can be mounted in a consistent orientation relative to the hub.

The lower tooling fixture attaches to the base platen using M10–1.5 cap screws. See Figure 3–3 for the detailed measurements of the mounting holes in the base platen.

3.00 [76.2] B.C.

15X .316 [8.03]

22.5° TYP.

.250 +- ..002000[6.35 +- ..0500]

3.60 [91.4]

.30 [7.6]

.21 [5.3]

1.000 +- ..000001[25.40 +- ..0003]

16.50

 

0.50

 

(419)

8.25

DIA. HOLES

13.25

(209.6)

(12.7)

 

 

 

(336.6)

 

0.50 RADIUS

 

 

(12.7)

 

Dimensions are in INCHES [mm]

Figure 3–2aUpper Tooling Hub Dimensions

for Models SVT032VR and SVT042VR

5.00 [127.0] B.C.

4 x .404 [10.26]

(EQUALLY SPACED)

6.05

(153.7)

7.61

(193.3)

12.38

(314.5)

24.84

(631)

M12 X 1.75

6H TAP THRU

5 PLACES

 

 

M10 X 1.5 2B TAP THRU EQUALLY

 

 

SPACED AND LOCATED AT TRUE

 

 

POSITION WITHIN 0.015 DIA ON

 

 

(2) TWO BOLT CIRCLES 8 PLACES

 

 

7.00 inch BOLT CIRCLE

 

 

125.0 mm BOLT CIRCLE

 

 

12.00 inch BOLT CIRCLE

 

 

1.52/(38.6)

 

 

 

 

1.50/(38.1)

 

 

2.00/(50.8)

3.02/(76.7)

 

 

 

2.25

TYP.

 

 

(57.2)

2.63

TYP.

 

 

(66.8)

 

inches

 

 

 

(millimeters)

45°

 

 

 

.376 +- ..000003[9.55 +- ..0008]

 

 

5.90 [149.9]

.50 [12.7]

 

.35 [8.9]

1.000 +- .001.000[25.40 +- .03.00]

Dimensions are in INCHES [mm]

Figure 3–3Lower Base Fixture Mounting

Figure 3–2bUpper Tooling Hub Dimensions for SVT012VR

Dukane Manual Part No. 403-570-01

Page  17

Page 23
Image 23
Dukane 403570-01 user manual Tooling Hub & Fixture, Dimensions are in Inches mm

403570-01 specifications

The Dukane 403570-01 is a sophisticated ultrasonic welding machine renowned for its versatility and efficiency in various industrial applications. Designed with advanced technology, this model is favored in sectors such as automotive, medical, textiles, and consumer goods for its ability to provide consistent and reliable weld results.

One of the main features of the Dukane 403570-01 is its state-of-the-art ultrasonic transducer, which converts electrical energy into mechanical vibrations. This high-frequency sound wave technology allows for the joining of materials without the need for additional adhesives or fasteners, making it an environmentally friendly and cost-effective solution for manufacturers. The transducer operates at a frequency of 20 kHz, optimal for producing strong and durable welds.

In addition to its transducer, the 403570-01 is equipped with an advanced generator that provides precise control over the welding process. This generator adjusts the energy output based on the materials being welded and the specific application, ensuring optimal settings for each job. The machine also features a user-friendly control panel that allows operators to easily program and monitor welding parameters such as time, power, and pressure.

The 403570-01 is designed for ease of use and maintenance. Its modular design simplifies servicing and allows for quick replacement of components, ensuring minimum downtime. Additionally, the machine’s lightweight construction enhances portability, making it suitable for both dedicated production lines and on-the-spot repairs.

Another significant characteristic of the Dukane 403570-01 is its versatility in handling various materials, including plastics, metals, and composites. This flexibility opens up a wide array of welding applications, from assembling intricate medical devices to automotive components. Furthermore, it features integrated safety measures that protect both the operator and the machine, reducing the risk of accidents during operation.

In summary, the Dukane 403570-01 stands out due to its advanced ultrasonic technology, user-friendly controls, and versatility in handling various materials. With its robust design and efficient welding capabilities, it is an invaluable asset for manufacturers looking to enhance their production processes and maintain high-quality standards.