Figure 6.1 Flame Rod Position

WRONG

CORRECT

Rod Detects

Rod Detects

Weak Pilot

Only Strong

 

Pilot Flame

PILOT

 

Scanners

Scanner Sighting

Considerations

Figure 6.2 U.V. Scanner Sighting

MAIN

 

 

 

 

 

 

 

1/3 of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flame Length

BURNER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Scanner

SCANNER

Sight

 

Line

 

1)Keep the flame rod as short as possible and at least 13 mm (1/2") away from any refractory.

2)Position the rod into the side of both the pilot and main flames, preferably at a descending angle to minimize drooping of the flame rod against burner parts, as shown in Figure 6.1. Flame rod position must adequately detect the pilot flame at all burner draft conditions. Extend the rod 13 mm (1/2") into nonluminous flames, such as blue flames from burning an air/gas mix- ture. For partially luminous flames, such as atmospheric air/gas mixtures, place the rod at the edge of the flame.

3)Provide a burner/flame grounding area that is at least four times greater than the flame rod area contacting the flame. The flame rod/burner ground ratio and posi- tion of the rod in the flame may need adjustment to yield maximum flame signal strength.

4)Ignition interference from the spark plug may increase or decrease the flame signal strength. Reversing the ignition transformer primary leads may reduce this effect. Changing the spark gap or adding grounding area between the flame rod and spark plug may eliminate the interference.

Warning

Use only Eclipse scanner models as listed in the Illustrated Parts List at the end of this document.

When installing scanners, please consider the following:

1)Position the scanner within 457 mm (18") of the flame. Consult factory for longer distances.

2)Bushing threads are 1/2 inch F.N.P.T. for all scanner models except 5602-91 which has 1 inch F.N.P.T. bushing threads.

3)The ambient temperature limits of each scanner varies; check the literature for the specific scanner model. For higher temperatures, use Eclipse heat block seal 23HBS for ½” N.P.T. scanners and if necessary, add cooling purge air.

4)An optional magnifying lens may also be used to increase the flame signal strength in difficult sighting situations.

Aim scanners at the third of the flame closest to the burner nozzle, as shown in Figure 6.2 (oil flames typically have less UV radiation in the outer flame). The scan- ner should view the intersection of the pilot and main flames. When sighting scan- ners, please consider the following:

1)Sight the scanner away from the ignition spark. Sighting the spark or its reflec- tions from burner internals can cause nuisance shutdowns during burner igni- tion. If necessary, use a scanner orifice to reduce spark pickup.

2)Do not allow the scanner to detect a pilot flame that is too small to ignite the main burner.

3)Perform a minimum pilot test when installing or adjusting any pilot or main burner system; see “Minimum Pilot Test” on page 26.

4)I.R. scanner model 5600-92B is ideal for oil flame applications. When used, aim the I.R. scanner at the outer oil flame for flickering detection.

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Eclipse Combustion VeriFlame Single Burner Monitoring System Scanners Scanner Sighting Considerations, Flame Rod Position

5600, VeriFlame Single Burner Monitoring System specifications

The Eclipse Combustion VeriFlame Single Burner Monitoring System, model 5600, represents a significant advancement in the field of combustion management technology. Designed to provide enhanced monitoring and control of burner operations, the VeriFlame system is equipped with state-of-the-art features that ensure optimal efficiency, safety, and performance in a variety of industrial applications.

One of the main features of the VeriFlame 5600 is its advanced flame detection technology, which employs efficient optical sensors to monitor flame presence and stability continuously. This feature enables the system to provide real-time feedback, ensuring that burners operate within specified parameters and respond swiftly to any fluctuations. The system’s intelligent analytics can easily discern between normal operational conditions and potential hazards, enhancing safety and reducing the risk of unsafe operation.

The VeriFlame system is also known for its versatile communication capabilities, featuring multiple connectivity options. The unit can integrate seamlessly with existing plant control systems using industry-standard protocols such as Modbus or Profibus. This interoperability allows for comprehensive data sharing and centralized control of multiple burner systems from a single interface, streamlining operations and improving operator efficiency.

Another notable characteristic of the Eclipse Combustion VeriFlame is its user-friendly interface. The system comes with an intuitive graphical display that provides operators with critical operational data, including flame quality, burner status, and diagnostic information. This straightforward interface facilitates quick decision-making and troubleshooting, minimizing downtime and enhancing the overall operational efficiency of the burner system.

The 5600 model also offers robust diagnostic capabilities, allowing for proactive maintenance and reduced unexpected failures. It features built-in self-check routines and historical data logging, which provide valuable insights into system performance over time. These diagnostic tools empower operators to identify and address potential issues before they escalate, thereby reducing maintenance costs and enhancing the longevity of the burner components.

Moreover, the VeriFlame system is designed with flexibility in mind, accommodating various burner types and fuel sources. This adaptability makes it suitable for use in a wide range of industries, including oil and gas, power generation, and manufacturing.

In conclusion, the Eclipse Combustion VeriFlame Single Burner Monitoring System 5600 stands out due to its advanced flame detection, versatile communication options, user-friendly interface, robust diagnostics, and flexibility. Together, these features make it an essential tool for optimizing combustion processes, enhancing safety, and improving overall operational efficiency in industrial environments.