Eclipse Combustion 5600 instruction manual Sensor Installation, Sensor Wiring Flame Rods

Models: 5600 VeriFlame Single Burner Monitoring System

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Sensor Installation

6

INTRODUCTION

Sensor Wiring

Flame Rods

This section describes the proper wiring,installation and sighting considerations for all sensors that can be used with a Veri-Flame.

Warning

Incorrect sensor installation may cause the sensor to generate a false flame signal, possibly resulting in the collection of unburned fuel in the combustion chamber. This unburned fuel creates the potential for explosions which can result in injuries, death and property damage. Be certain that the flame sensor detects ac- ceptable pilot and main flames only.

Route sensor wiring a sufficient distance from ignition and other high voltage or high current wiring to avoid electrical interference. Interference from ground currents, nearby conductors, radio-frequency emitters (wireless divices), and inverter drives can induce false flame signals. Shielded cables can help re- duce interference with the shield connected to ground at the control end only. The wire type and its capacitance (picofarads or microfarads) to ground may cause low signal problems, so a grounded shield may decrease the signal due to the cable’s internal capacitance. Multiple U.V. tube-type sensor leads run to- gether without shielding may interfere or “cross talk”, so the shield or flexible armor must be grounded to prevent this situation. For flame rod sensor runs approximately 100 feet (30 meters) or greater, use Eclipse part number 21741 coax cable. To achieve the maximum wiring distance, the shield should not be grounded (keep in mind that an ungrounded shield provides less protection against electrical interference).

nNote:Unshielded sensor wiring must not be run in common with other wires; it must be run in separate conduit. Use #14 to #18 AWG wire suitable for 90°C (194°F) and 600 volt insulation. Multiple unshielded flame sensor wiring must not be run together in a common conduit or wireway. Multiple shielded flame sensor cables can be run in a common conduit.

Flame rods should be used only on gas burners. They accumulate soot on oil burn- ers, causing nuisance shutdowns and unsafe operating conditions.

See the burner manufacturer’s literature for flame rod mounting location. When installing flame rods, please consider the following:

Eclipse Veri-Flame Instruction Manual 818 -2/02

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Eclipse Combustion 5600, VeriFlame Single Burner Monitoring System Sensor Installation, Sensor Wiring Flame Rods