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5600, VeriFlame Single Burner Monitoring System instruction manual
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42 pages, 840.53 Kb
Modulation Model
Purge Model
No Purge Model
Instruction Manual 818
2/02
V
eriFlame Single Burner
Monitoring System
Model 5600
Version 1.21
Contents
Main
2
C D ISCLAIMER
L IABILITY W
About this manual
A S
D C
H OW TO GET
About this manual
Tab le of contents
Function Summary
DIP Switch Selection
Table of Contents
System Installation
Sensor Installation
T est Procedures
Maintenance & T roubleshooting
Remote Display Messages
Appendix
Introduction 1
8
Figure 1.1
P D
Specifications
This section gives a detailed overview of Veri-Flame specifications and dimensions.
D
P
Specifications
P ARAMETER D
Dimensions
Veri-Flame Unit/All Models
Veri-Flame Bases/Purge & No Purge Models
Dimensions (continued)
Veri-Flame/Modulating Model with Base Model Number 5602-40
Remote Display Model Number 5602-DB
Remote Display Model Number 5602-DBP
DIP Switch Location
DIP Switch Selection
DIP Switch Access No Purge DIP Switch Settings
Modulation & Purge DIP Switch Settings
Page
Function Summary
S TANDARD
Interlocks and Limit Switch Input (Terminal 7) Combustion Air Switch Input (Terminal 6)
Main Fuel Valve Closed Switch (T erminal V) Low Fire Start
Page
High to Low Fire Purge Modulation Capability with High to Low Fire Position Switch Interlocks
System Errors & Lockout Conditions (Continued)
S
L
-
& P
O PTIONAL
System Installation
Interlocks and Limit Switch Input Combustion Air Switch Input
Ignition Wiring
Low Fire Input
Remote Reset
Main Valve Closed Switch
High Purge Input
Figure 5.1
No Purge and Purge Wiring Diagrams No Purge Models Purge Models
Modulation Wiring Diagram
Figure 5.2
6 7 8 A 10 11 12 13
Figure 5.3
Typical Connections For All Models
Figure 5.4
n
Purge and No Purge Bases
Model Number 5602-40
2
J2J1
Figure 5.5
Sequence Diagrams
Flame Rods
Sensor Wiring
Sensor Installation 6
n
Scanners
Scanner Sighting Considerations
Flame Signal Strength
Test Procedures 7
Minimum Pilot Test
Pilot Flame Failure Test Main Flame Failure Test
Spark Sighting Test
Limits & Interlock Tests
M
Maintenance & Troubleshooting
Yearly Checklist
Monthly Checklist
T
PROBLEM POSSIBLE CAUSE SOLUTION
LED S
combination of LEDs which are lit on the front cover of each Veri-Flame model.
No Purge Model
Table 8.1
LED Status & Conditions for Veri-Flame No Purge Models
Table 8.2
LED Status & Conditions for Veri-Flame Purge Models
Purge Model
Table 8.3
LED Status & Conditions for Veri-Flame Modulation Models
Modulation Model
Remote Display Messages
Veri-Flame Operating Sequence
POWER ON
(see next page)
Was internal safe start check successful?
EXTERNAL INTERLOCK CHECKS
Is flame signal present?
BURNER START-UP
Is voltage present at air flow switch within ten seconds?
MODULATION MODELS
PURGE MODELS
YES NO
Page
Veri-Flame Operating Sequence (continued)
BURNER SHUTDOWN
Shutdown is started by opening the operating interlock circuit. Is voltage present at interlocks?
Is main valve closed switch made?*
Is voltage present at air flow switch?
FOR PURGE & MODULATING
Remote Display Diagnostic Messages (Listed Alphabetically)
Page
Remote Display Diagnostic Messages (continued)
C F
Appendix
ILLUSTRATED PARTS L