Extron electronic 3000B user manual

Model 3000B - Gravity Feed

Automatic Component Handling System

User’s Manual

Version 3.0.3

June 5, 2001

Exatron, Inc.

2842 Aiello Drive

San Jose, California 95111

(408) 629-7600 Tel

(800) exa-tron Tel

(408) 629-2832 Fax

www.exatron.com

Contents

Main Page TABLE OF CONTENTS Page Page Page Chapter 1 Introduction Model 3000B Overview ____________________________________________________________________________ Other Options Available as Requested Page Exatron Support Services Toll-Free Telephone Customer Service Line Standard Warranty Customer In-House Service Offshore Warranty Service The Model 3000B The Model 3010B Also Available From Exatron: The Model 2000B The Model 5000 FIGURE 1-1 Page Warning/Caution Labels Availability of Warning Labels: Page Page Page Page Page Page Page Page Page Page Page Page Chapter 2 Installation Exatron Safety Features ____________________________________________________________________________ Electrical Hazards Compressed Air Unpacking, Assembling UNPACKING AMBIENT HANDLERS: MODEL 3000B UNPACKING THE POWER SUPPLY UNPACKING THE FRED/AMBIENT ASSEMBLY Page Page Page UNPACKING HOT RAIL HANDLERS: MODEL 3010B UNPACKING THE POWER SUPPLY UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY UNPACKING THE HOT RAIL HANDLER ASSEMBLY General Operating Specifications Electrical Requirements Air Requirements Environmental Operating Specifications Location Handler/Hot Rail Handler with Printer ESD Grounding DUT Materials Tilt Mechanism - Table Top Mounting Powering Up, Running Diagnostics Page Practice session: Cycling sample devices The Exatron Octoloader Page Chapter 3 Interface Information General Interface Options and Set Up Accessing a Handler Control Interface: From PICK INTERFACE? displayed on the front panel: General Interface RAM Selections: Interface Type: Address 00D2 Tester Sort Set Up: Addresses 00C0 to 00C7 Handler Binning Setup I.Introduction: II. Designing Bin Assignments: III.Finding Bin Assignment Data: IV. Storing Bin Assignments in Handler Memory: Page Test Si g nal - Bin Sort Data Worksheet Page Handler Port Interface Handler Port Pin Out: Page Page Handler Port Options: EOT (END OF TEST) START PULSE WIDTH: ADDRESS 0098 CHECK SORT RESET: ADDRESS 00A6 S ECOND S TART P ULSE F 2ND START WIDTH: ADDRESS 00D8 2ND START DELAY: ADDRESS 00D9 Page RS-232 Interfaces EXATRON SUPER ~ EXATRON RS-232 ~ H P RS-232 ~ PROGRAMMER RS-232 RS-232 Port Options: B AUD R D ATA F Exatron Super Laser Only Kit: REMOTE GO: ADDRESS 0099 EXATRON SUPER RS-232 CONTROL COMMANDS: [5000 SERIES ONLY.] TEST [CR] END TEST [CR] RETEST [CR] END RETEST [CR] COMMANDS FROM THE PC TO THE HANDLER: REMOTE RAM COMMANDS: Exatron RS-232: BASIC HANDLER/CPU TEST CYCLE HANDSHAKE Page HP RS-232: Programmer RS-232: BIT CHECK: ADDRESS 00D1 P/V/L: ADDRESS 00D3 Programmer RS-232 Troubleshooting Guide Chapter 4 Handler Set Up Page Page Page CHANGE RAM BLASTING THE RAM RAM ADDRESS LISTING TABLE 1 HANDLER RAM Page Page Page Page Page Page Page Chapter 5 Handler Diagnostics ENTERING DIAGNOSTICS MODE Page Page Page ; Test Site Sensors, 0 Through 7 ; Shuttle Position Sensors, 1 Through 8 ; Tube Full Sensors, 1 Through 8 (Lead-In Sensors) ; Tube Switch, 1 Through 8 ; Solenoid Check ; INTERFACE CHECK: RS-232 Check (Control Panel Check) ; INTERFACE CHECK: Output Port ; INTERFACE CHECK: Input Sort Check ; ALL MOTOR CHECK: Shuttle Motor Check ; ALL MOTOR CHECK: Test Site Plunger Motor ; ALL MOTOR CHECK: Octoloader Motor Check Page ; OCTO/INDEX CHECK: Input Sensor Check Modified Automatic Z Adjust Feature Page Page Page Chapter 6 Display Dictionary Model 3000B Handler Status and Error Messages **** OLDNEW **** 00XX DATA XX Page BAD RESPONSE BAD TEST RESULT BIN * S* C**** BIN 5 S0 FLUSH CHANGE RAM? NO CHECK CONTACTS? CHECK EXIT SEN? CHECK PICK UP ? CHECK SUM ERROR CHK OUTPUT DOOR Page DIAGNOSTICS DOUBLE PART ERR DUT/SHUT LOST EMPTY ALL TUBES EMPTY/LOAD PART Page HANDLER OUT CHK HANDLER PAUSED HANDLER PORT INPUT 12345678 INSERTION ERROR INTERFACE CHECK INTO SHUT JAM Page Page Page Page Page Page PICK INTERFACE? PICK PACKAGE ? PICK UP ERROR 1 PICK UP ERROR 2 PLCC SWING HEAD PLUNGE = _ _ _ _ PLUNGER NOT UP PROGRAM DEVICE? PROGRAM RS-232 PROGRAMMING Page Page START 1 TEST START 2 TEST STOP ON FAIL STOP ON FAIL ? STOP ON FAIL NO STOP ON FAIL YS SUM CHECK = _ _ _ _ SUM CHECK ERROR T SITE OUT JAM Page Page Z MOTOR CRASH ? Z MOTOR IS UP Z MOTOR NOT UP ZERO COUNT ERR Chapter 7 Preventive Maintenance Daily Maintenance Weekly Maintenance Page Monthly Maintenance Page Biannual Maintenance Page Page General Solenoid Maintenance Guidelines Air Regulator Maintenance Guidelines Page F Vacuum Generator Maintenance Guidelines Page Page F PARTICLE INTERCONNECT CONTACT MAINTENANCE WHY CLEAN P I CONTACTS? P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY: ULTRASONIC P I CLEANING Page Chapter 8 Drawings MECHANICAL ELECTRICAL Page ELECTRICAL Continued Page Chapter 9 Replacement Parts Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Page Chapter 10 Supplement PARTS LISTS Overview Parts List Guide - Descriptive Column Categories Page