Extron electronic 3000B

Exatron 3000B

www.exatron.com ii TOC

Handler Binning Setup.......................................................................................................................................3-4

I. Introduction:............................................................................................................................................................3-4

II. Designing Bin Assignments:...................................................................................................................................3-4

III. Finding Bin Assignment Data:............................................................................................................................3-4

IV. Storing Bin Assignments in Handler Memory:...................................................................................................3-5

HANDLER PORT INTERFACE.................................................................................................................................... 3-9

RS-232 INTERFACES.............................................................................................................................................3-15

RS-232 Port Options:.......................................................................................................................................3-15

Exatron Super...................................................................................................................................................3-16

Laser Only Kit:.................................................................................................................................................3-16

EXATRON RS-232:................................................................................................................................................3-19

BASIC HANDLER/CPU TEST CYCLE HANDSHAKE............................................................................................. 3-20

HP RS-232:.......................................................................................................................................................... 3-22

PROGRAMMER RS-232:........................................................................................................................................ 3-23

PROGRAMMER RS-232 TROUBLESHOOTING GUIDE..............................................................................................3-24

CHAPTER 4 HANDLER SET UP.................................................................................................................4-1

OVERVIEW.............................................................................................................................................................. 4-1

CHANGE RAM.....................................................................................................................................................4-5

BLASTING THE RAM................................................................................................................................................... 4-5

RAM ADDRESS LISTING............................................................................................................................... 4-6

CHAPTER 5 HANDLER DIAGNOSTICS...................................................................................................5-1

OVERVIEW.......................................................................................................................................................... 5-1

ENTERING DIAGNOSTICS MODE............................................................................................................... 5-1

Diagnostics Quick Reference.............................................................................................................................5-2

Test Site Sensors, 0 Through 7........................................................................................................................................ 5-6

Shuttle Position Sensors, 1 Through 8.............................................................................................................................5-7

Tube Full Sensors, 1 Through 8 (Lead-In Sensors)......................................................................................................... 5-8

Tube Switch, 1 Through 8................................................................................................................................................5-9

Solenoid Check.............................................................................................................................................................. 5-10

INTERFACE CHECK: RS-232 Check (Control Panel Check)..................................................................................... 5-11

INTERFACE CHECK: Output Port (Output Cover LED Check).............................................................................. 5-12

INTERFACE CHECK: Input Sort Check......................................................................................................................5-13

ALL MOTOR CHECK: Shuttle Motor Check...............................................................................................................5-14

ALL MOTOR CHECK: Test Site Plunge r Motor “Z-Motor” Check............................................................................ 5-15

ALL MOTOR CHECK: Octoloader Motor Check........................................................................................................ 5-16

OCTO/INDEX CHECK: Shuttle Solenoid Check......................................................................................................... 5-17

OCTO/INDEX CHECK: Input Sensor Check.............................................................................................................. 5-18

MODIFIED AUTOMATIC Z ADJUST FEATURE .........................................................................................................5-19

AUTOMATIC Z ADJUST QUICK REFERENCE...........................................................................................................5-21

CHAPTER 6 DISPLAY DICTIONARY.......................................................................................................6-1

MODEL 3000B HANDLER STATUS AND ERROR MESSAGES..................................................................................... 6-1

CHAPTER 7 PREVENTIVE MAINTENANCE..........................................................................................7-1

OVERVIEW.............................................................................................................................................................. 7-1

GENERAL SOLENOID MAINTENANCE GUIDELINES...................................................................................................7-8

AIR REGULATOR MAINTENANCE GUIDELINES.........................................................................................................7-9

VACUUM GENERATOR MAINTENANCE GUIDELINES.............................................................................................. 7-12

PARTICLE INTERCONNECT CONTACT MAINTENANCE..................................................................... 7-16

WHY CLEAN P I CONTACTS?...................................................................................................................................7-16

P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE................................................................7-16

PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:.....................................................................7-16

ULTRASONIC P I CLEANING....................................................................................................................................7-17