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Extron electronic
3000B
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Exatron
3000B
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1-12
Chapter 1 Introduction
Contents
Main
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TABLE OF CONTENTS
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Chapter 1 Introduction
Model 3000B Overview
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Other Options Available as Requested
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Exatron Support Services
Toll-Free Telephone Customer Service Line
Standard Warranty
Customer In-House Service
Offshore Warranty Service
The Model 3000B
The Model 3010B
Also Available From Exatron:
The Model 2000B
The Model 5000
FIGURE 1-1
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Warning/Caution Labels
Availability of Warning Labels:
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Chapter 2 Installation
Exatron Safety Features
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Electrical Hazards
Compressed Air
Unpacking, Assembling
UNPACKING AMBIENT HANDLERS: MODEL 3000B
UNPACKING THE POWER SUPPLY
UNPACKING THE FRED/AMBIENT ASSEMBLY
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UNPACKING HOT RAIL HANDLERS: MODEL 3010B
UNPACKING THE POWER SUPPLY
UNPACKING THE FRED/ENVIRONMENTAL ASSEMBLY
UNPACKING THE HOT RAIL HANDLER ASSEMBLY
General Operating Specifications
Electrical Requirements
Air Requirements
Environmental Operating Specifications
Location
Handler/Hot Rail Handler with Printer
ESD Grounding
DUT Materials
Tilt Mechanism - Table Top Mounting
Powering Up, Running Diagnostics
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Practice session: Cycling sample devices
The Exatron Octoloader
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Chapter 3 Interface Information
General Interface Options and Set Up
Accessing a Handler Control Interface:
From PICK INTERFACE? displayed on the front panel:
General Interface RAM Selections:
Interface Type: Address 00D2
Tester Sort Set Up: Addresses 00C0 to 00C7
Handler Binning Setup
I.Introduction:
II. Designing Bin Assignments:
III.Finding Bin Assignment Data:
IV. Storing Bin Assignments in Handler Memory:
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Test Si
g
nal - Bin Sort Data Worksheet
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Handler Port Interface
Handler Port Pin Out:
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Handler Port Options:
EOT (END OF TEST)
START PULSE WIDTH: ADDRESS 0098
CHECK SORT RESET: ADDRESS 00A6
S ECOND S TART P ULSE F 2ND START WIDTH: ADDRESS 00D8 2ND START DELAY: ADDRESS 00D9
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RS-232 Interfaces
EXATRON SUPER ~ EXATRON RS-232 ~ H P RS-232 ~ PROGRAMMER RS-232
RS-232 Port Options:
B AUD R
D ATA F
Exatron Super
Laser Only Kit:
REMOTE GO: ADDRESS 0099
EXATRON SUPER RS-232 CONTROL COMMANDS: [5000 SERIES ONLY.]
TEST [CR]
END TEST [CR]
RETEST [CR]
END RETEST [CR]
COMMANDS FROM THE PC TO THE HANDLER:
REMOTE RAM COMMANDS:
Exatron RS-232:
BASIC HANDLER/CPU TEST CYCLE HANDSHAKE
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HP RS-232:
Programmer RS-232:
BIT CHECK: ADDRESS 00D1
P/V/L: ADDRESS 00D3
Programmer RS-232 Troubleshooting Guide
Chapter 4 Handler Set Up
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CHANGE RAM
BLASTING THE RAM
RAM ADDRESS LISTING
TABLE 1
HANDLER RAM
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Chapter 5 Handler Diagnostics
ENTERING DIAGNOSTICS MODE
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; Test Site Sensors, 0 Through 7
; Shuttle Position Sensors, 1 Through 8
; Tube Full Sensors, 1 Through 8 (Lead-In Sensors)
; Tube Switch, 1 Through 8
; Solenoid Check
; INTERFACE CHECK: RS-232 Check (Control Panel Check)
; INTERFACE CHECK: Output Port
; INTERFACE CHECK: Input Sort Check
; ALL MOTOR CHECK: Shuttle Motor Check
; ALL MOTOR CHECK: Test Site Plunger Motor
; ALL MOTOR CHECK: Octoloader Motor Check
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; OCTO/INDEX CHECK: Input Sensor Check
Modified Automatic Z Adjust Feature
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Chapter 6 Display Dictionary
Model 3000B Handler Status and Error Messages
**** OLDNEW ****
00XX DATA XX
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BAD RESPONSE
BAD TEST RESULT
BIN * S* C****
BIN 5 S0 FLUSH
CHANGE RAM? NO
CHECK CONTACTS?
CHECK EXIT SEN?
CHECK PICK UP ?
CHECK SUM ERROR
CHK OUTPUT DOOR
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DIAGNOSTICS
DOUBLE PART ERR
DUT/SHUT LOST
EMPTY ALL TUBES
EMPTY/LOAD PART
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HANDLER OUT CHK
HANDLER PAUSED
HANDLER PORT
INPUT 12345678
INSERTION ERROR
INTERFACE CHECK
INTO SHUT JAM
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PICK INTERFACE?
PICK PACKAGE ?
PICK UP ERROR 1
PICK UP ERROR 2
PLCC SWING HEAD
PLUNGE = _ _ _ _
PLUNGER NOT UP
PROGRAM DEVICE?
PROGRAM RS-232
PROGRAMMING
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START 1 TEST
START 2 TEST
STOP ON FAIL STOP ON FAIL ? STOP ON FAIL NO STOP ON FAIL YS
SUM CHECK = _ _ _ _
SUM CHECK ERROR
T SITE OUT JAM
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Z MOTOR CRASH ?
Z MOTOR IS UP Z MOTOR NOT UP
ZERO COUNT ERR
Chapter 7 Preventive Maintenance
Daily Maintenance
Weekly Maintenance
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Monthly Maintenance
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Biannual Maintenance
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General Solenoid Maintenance Guidelines
Air Regulator Maintenance Guidelines
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F
Vacuum Generator Maintenance Guidelines
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F
PARTICLE INTERCONNECT CONTACT MAINTENANCE
WHY CLEAN P I CONTACTS?
P I CLEANING/PREVENTIVE MAINTENANCE PROCEDURE
PREPARATION - DISMANTLING THE P I CONTACT ASSEMBLY:
ULTRASONIC P I CLEANING
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Chapter 8 Drawings
MECHANICAL
ELECTRICAL
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ELECTRICAL Continued
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Chapter 9 Replacement Parts
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Chapter 10 Supplement
PARTS LISTS
Overview
Parts List Guide - Descriptive Column Categories
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