Table of contents

 

 

Part

Title

PG#

 

 

 

 

PART 3

3.1.

Description and Components

50

 

 

 

3.2

Operational Analysis

54

 

 

 

 

 

TRANSFER

3.3

Troubleshooting Flow Charts

64

 

 

 

3.4

Diagnostic Tests

66

SWITCH

Air-cooled, Automatic

 

 

Standby Generators

 

 

3.1 Description and Components

56

Test 28 – Check 23 And 15B

 

General 65

 

Wiring/Connections

76

Enclosure

56

Test 29 – Test Transfer Relay TR

77

Transfer Mechanism

57

Test 30 – Standby Control Circuit

78

Transfer Relay

57

Test 31 – Check Wire 23

78

Neutral Lug

58

Test 32 – Utility Control Circuit

80

Manual Transfer Handle

58

Test 33 – Test Limit Switch SW2 and SW3

82

Terminal Block

58

Test 34 – Check Fuses F1 and F2

82

Fuse Holder

59

Test 35 – Check N1 and N2 Wiring

83

3.2 Operational Analysis

60

Test 36 – Check N1 and N2 Voltage

83

Operational Analysis

60

Test 37 – Check Utility Sensing Voltage

 

Utility Source Voltage Available

62

at the Circuit Board

84

Utility Source Voltage Failure

63

Test 38 – Check Utility Sense Voltage

84

Transfer To Standby

64

Test 39 – Check Voltage at

 

Transfer To Standby

65

Terminal Lugs N1, N2

84

Utility Restored

66

Test 40 – Check Battery Charger Supply

 

Utility Restored, Transfer Switch

 

Voltage “Pre-Wire Load Center”

86

De-energized

67

Test 41 – Check Battery Charger Output

 

Utility Restored, Retransfer Back To Utility

68

Voltage “Pre-Wire Load Center”

86

Transfer Switch In Utility

69

Test 42 – Check Wire 0 and Wire15B

 

3.3 – Troubleshooting Flowcharts

70

“Pre-Wire Load Center”

86

Introduction To Troubleshooting

70

Test 43 – Check Battery Charger

 

Problem 7 – In Automatic Mode,

 

Supply Voltage

 

No Transfer to Standby

70

“RTSN & RTSE Transfer Switch”

87

Problem 8 – In Automatic Mode, Generator

 

Test 44 – Check Battery Charger

 

Starts When Loss of Utility Occurs,

 

Output Voltage

 

Generator Shuts Down When Utility

 

“RTSN & RTSE Transfer Switch”

87

Returns But There Is No Retransfer To Utility Power / or

Test 45 – Check Wire 0/

 

Generator Transfers to Standby During Exercise Or In

 

“RTSN & RTSE Transfer Switch”

87

Manual Mode

71

Test 46 – Check Battery Charger

 

Problem 9 – Blown F1 or F2 Fuse

71

Supply Voltage

 

Problem 10 – Units Starts And Transfer

 

“GenReady Load Center”

90

Occurs When Utility Power Is On

72

Test 47 – Check Battery Charger

 

Problem 11 – No Battery Charge

 

Output Voltage

 

(Pre-Packed Load Center)

73

“GenReady Load Center”

90

Problem 12 – No Battery Charge

 

Test 48 – Check Wire 0/15B

 

(RTSN + RTSE Transfer Switch)

73

“GenReady Load Center”

90

Problem 13 – No Battery Charge

 

Test 49 – Check Battery Charger

 

(Gen-Ready Load Center)

73

Supply Voltage

 

Problem 14 – No Battery Charge

 

“Load Shed Transfer Switch”

92

(Load Shed Transfer Switch)

73

Test 50 – Check Battery Charger

 

3.4 Diagnostic Tests

74

Output Voltage

 

General

74

“Load Shed Transfer Switch”

92

Test 26 – Check Voltage at

 

Test 51 – Check Wire 0 and Wire 15B

 

Terminal Lugs E1, E2

74

“Load Shed Transfer Switch”

94

Test 27 – Check Manual Transfer Switch Operation

75

 

 

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Generac Power Systems 16 kW NG, 10 kW LP, 13 kW NG, 7 kW NG, 9 kW NG, 8 kW LP, 17 kW LP, 20 kW LP, 14 kW LP, 18 kW NG Transfer