SECTION 8: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust the machine if a problem devel- ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Symptom

Possible Cause

Possible Solution

 

 

 

 

 

Machine does

1.

Wall fuse/circuit breaker is blown/tripped.

1.

Ensure circuit size is suitable for this machine;

not start or a

 

 

 

replace weak breaker.

breaker trips.

2.

Power supply switched OFF or is at fault.

2.

Ensure power supply is switched on; ensure

 

 

 

 

 

power supply has the correct voltage.

 

3.

Fuse has blown.

3.

Correct short/replace fuse in control box.

 

4.

Hand-held remote controller is at fault.

4.

Replace batteries in hand-held remote

 

 

 

 

controller; stay in line-of-sight view and signal

 

 

 

 

range.

 

5.

(G0442) Start capacitor at fault.

5.

Replace start capacitor.

 

6.

Receiver is at fault.

6.

Inspect receiver computer board; replace if faulty.

 

7.

Motor connection wired incorrectly.

7.

Correct motor wiring connections (Pages 52 & 53).

 

8.

Thermal overload relay has tripped.

8.

Turn cut-out dial to increase working amps and

 

 

 

 

push the reset pin. Replace if tripped multiple

 

 

 

 

times (weak relay).

 

9.

Contactor not getting energized/has

9.

Test for power on all legs and contactor

 

 

burnt contacts.

 

operation. Replace unit if faulty.

 

10. Wiring is open/has high resistance.

10. Check for broken wires or disconnected/

 

 

 

 

corroded connections, and repair/replace as

 

 

 

 

necessary.

 

11. Motor start switch or ON/OFF button is

11. Replace faulty ON button or ON/OFF switch.

 

 

at fault.

 

 

 

12. Circuit board is at fault.

12. Inspect circuit board; replace if faulty.

 

13. Motor is at fault.

13. Test/repair/replace.

 

 

 

 

 

Machine has

1.

Motor or component is loose.

1.

Inspect/replace stripped or damaged bolts/

vibration or

 

 

 

nuts, and re-tighten with thread locking fluid.

noisy operation.

2.

Machine is incorrectly mounted or sits

2.

Tighten/replace anchor studs in floor; relocate/

 

 

 

unevenly.

 

shim machine.

 

3.

Motor fan is rubbing on fan cover.

3.

Replace dented fan cover; replace loose/

 

 

 

 

damaged fan.

 

4.

Motor bearings are at fault.

4.

Test by rotating shaft; rotational grinding/loose

 

 

 

 

shaft requires bearing replacement.

 

 

 

 

 

Model G0442/G0601 (Mfg Since 8/10)

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Grizzly G0601 owner manual Service, Troubleshooting