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Honeywell HC900 manual Specifications Environmental and Operating Conditions

Models: HC900

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Specifications - Environmental and Operating Conditions

Revision 5	HC900 Hybrid Controller Installation and User Guide	175
9/03

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Honeywell HC900 manual Specifications Environmental and Operating Conditions

Contents

HC900 Hybrid Controller Copyright 2003 by Honeywell Revision 5 Sept Warranty/RemedyAbstract About This DocumentReferences ContactsSymbol Definition Symbol DefinitionsContents Diagnostics and Troubleshooting 117 Index Sales and Service Declaration of CE Conformity Tables Figures Pathways for Upload/Download Transactions 114 Purpose Section Title Section ContentIntroduction Functional Description Small HC900 Controller ConfigurationCommunications Feature SummaryHardware Input/Output Alarms/EventsControl Functions Components Components and ArchitectureOverview Configuration with Multiple Controllers Component Description Source Name Descriptions of Major Components FigureHC900 Controller Rack Hardware ComponentsRack Options Rack Options Power SupplyController Module Scanner Module C50 CPU only Controller ModuleO Module Terminal Blocks Input/Output ModulesRS-232 Modem Devices Personal ComputerExpansion NetworkC50 CPU only Ethernet Devices/ConsiderationsPeer-to-Peer Communication Ethernet Open Connectivity NetworkConnection to PC Hosts Modular Network StructureModbus/TCP Framing Inter-Connection to Other Networks Available from HoneywellTypical installation using a Cable Modem See RS232 Port Configured as RS485 Port configured as Simultaneous serial port configurationsSerial Ports RS232 and RS485 OverviewSerial Port Configurations 1 Serial Port Configurations 7 Networking Basics Reference Components and Architecture Networking Basics Reference Glossary of Networking Terms Characteristics of Networking DevicesApplication Open System Interconnection ModelPresentation SessionNetwork Description Device Networking Device TypesName/Acronym Name/Definition Comments ARPDCE DTE MAU NIC OPC Subnetids Vlan Pre-Installation Planning Networking Basics Reference Pre-Installation Planning Power Supply Selection Condition Specifications Operating Limits and Installation GuidelinesEnvironment Environmental Operating LimitsModule HC900 Controller Field Power Total Power Power Watts Power Applied, by Module TypeOrientation of Rack Mounting Heat Rise De-ratingAC Input Module de-Rating Equipment Placement Considerations Electrical Considerations Cabinet Wiring, Single Chassis Guidelines for Grouping Wires Grouping Wires for RoutingCE Conformity High voltageMaster Control Relay System Monitor Function BlocksMaster Control Relay Wiring Example Vertical Spacing of Racks Rack DimensionsSite Plan Documentation Installation Tools Installation GuideTools Required Equipment PreparationSite and Equipment Preparation Step Procedure ReferenceStep Procedure Reference Step Procedure Install HC900 Controller ComponentsSee Caution See Caution atStep Procedure Comments/References Step Procedure Comments/References Hazardous Voltage Step Procedure Step Procedure Module Placement in Racks Module Installation and WiringTerminal Block Colors and Keying Terminal Block StylesWire Gage Terminal Block-to-Field Signal WiringRouting and Securing Wires Remote Termination Panel RTPSignal-Wire Grounding Signal GroundingTerminal Block Jumper Combs Terminal Block Jumper InstallationRiup Potential Hazards and Recommended Actions Removal and Insertion Under Power RiupHazardous Voltages Loss of control or viewStep Procedure Comments Reference Installation ProceduresConnect Input/Output Wiring Step Procedure Comments Reference Diagrams for I/O Module Key-Tabs Using the following Barrier Terminal Block Reference items Step Procedure Comments Reference Isolation Terminal Block Wiring DiagramsRTD Inputs OHMs InputsUniversal Analog Input Wiring Diagram Analog Input Wiring Eight TCs Analog Input Wiring Eight RTDs Analog Output Wiring Diagram Analog Output Module WiringJumper Comb DC Input Module WiringCommon Terminals DC Input Module Jumper AC Input Module Wiring Diagram AC Input Module WiringAC Input Module Jumper Internally Powered Input Channels Contact Input Module WiringOver-Current Protection DC Output Module WiringReverse-Polarity Protection +V TerminalsDC Output Module Wiring Diagram Replaceable Fuses AC Output Module WiringOutput Loading AC Output Module Wiring Diagram Contact Rating Relay Output Module WiringRequired Output Fusing Relay Output Module Wiring Diagram Relay Output Module Jumpers Connect Communications Wiring and Cabling Communications Installation#2, 7 Links to Controller Communication PortsCommunications Installation Overview HC900 Hybrid Controller Installation and User Guide Revision Direct Serial RS-232 Connection PC Cable Pinouts RS-232 Direct Link to PC Configuration ToolConfiguration Connector Pinouts For Null Modem Cable RS-232 Remote Access via Modems RS-232 Remote Connection to PC Configuration ToolModem Connection Cable requirements Modem requirementsStep Action Modem configuration3Com US Robotics 56K Data/Fax External Modem Modem configuration examplesAT E0 Q1 &W0 Revision HC900 Hybrid Controller Installation and User Guide AT E1 Q0 Best Data 56SX Data Fax External ModemSixNet VT-MODEM Industrial External Modem Quantity Description RS-485 Link to Operator InterfaceParts needed for RS-485 Cabling Direct Ethernet Connection to one HC900 controller Step Procedure Download a configuration to the wrong controller Network Access to one or more controllersSetting Up the Controller Network Parameters RS-232 Modbus Connections Connecting the HC900 Controller to Modbus devicesRS-485 Modbus connections Page Power Down / Power Up Operating CharacteristicsIntroduction Overview Warm StartWarm Start Operation Cold Start Cold Start Operation RUN Mode Program ModeOffline Mode Controller ModesRUN Locked Controller Mode TransitionsInitial Mode New Mode Controller Behavior Controller Behavior in Mode TransitionPathways for Upload/Download Transactions Software Download/Upload FunctionsConfiguration Upload Configuration DownloadConfiguration file downloading Operating Characteristics Software Download/Upload Functions External Indications of Diagnostic Information Diagnostics and TroubleshootingLED Indicators LED State/Color Indicates Condition LED Indications on Main CPULED Indications on I/O Module LED Indications on Scanner ModuleLED Indications on Ethernet Hub User InterfaceAbort Programmed Refer to related Comm Fail Module Good See Wrong Module XIO Port Good Dlfail Badchannel Good Data Link See Network Setup RACK1 Good Virtual CONNECT1-5 Application Bad Module Diagnostics Module DiagnosticsBad Channel Diagnostics Bad I/O Channel DiagnosticsScanner Diagnostics Scanner Diagnostic LED IndicationCPU Diagnostics and Troubleshooting User Interface Diagnostics and Troubleshooting User Interface Diagnostics and Troubleshooting User Interface Analog Calibration RTD Analog Input CalibrationTerminal Board Connections for AI Calibration Terminal board Connections for AO Calibration Analog Output CalibrationOverview Safety Considerations Plan Ahead Removal and Replacement ProceduresPower Supply Replacement Replacing the Power SupplyStep Action Replacing the Controller Module Controller Module ReplacementReplacing the Scanner Module Scanner Module ReplacementBlocks from sources of power Disconnect all signals at terminalReplacing an I/O Module Before removing the terminalO Module Replacement Advisory Regarding Battery Installation Battery Installation/ReplacementInstalling Backup Battery CPU not initialized Battery Installation ProceduresReplacing a Backup Battery CPU Powered Battery Replacement ProceduresController Components and modules HC900 Hybrid Controller Design SpecificationsController Module Design Bus Scanner Module DesignMemory Rack Design Input Output System Common Features Analog Input Module Analog Input, Analog Output Modules Common FeaturesUpdate rate Feature Description ResolutionChannel Configuration Data DiagnosticsAnalog Output Modules Contact Input Module Digital Input Modules Common FeaturesDC Input Module AC Input Module Features Common to all Output ModulesOutput Diagnostic DC Output Module MOV AC Output ModuleRelay Output Module Environmental and Operating Conditions HC900 PV Input Types and Ranges HC900 Analog Input Ranges vs. UMC800 Analog Input rangesJIS 100 System Sizing Summary Specifications Environmental and Operating Conditions Appendix a Site Planning Documentation Aids Site Map and Network DiagramConfigurator Templates Example Site Map Equipment Placement Example Network System Diagram HC900 Controller Configurator Module # Module Type Jumper comb Module ConfiguratorRack # Enclosure ID Network # Module Channel Assignment ConfiguratorPeer Network Configurator Example installation all RTPs are dimensions shown Appendix B Installation of Remote Termination Panels RTPsMount RTP to DIN rail Analog InputRTD Transmitter Connect field wiringVolt, millivolt Milliamp Two-wire transmitter connections with common 24 VDC supply Analog input terminal and DIP switch designationsMilliamp input connections with 250 ohm shunt resistance Three-wire RTD input connections JIS RTD Analog Input RTP Internal schematic Relay Output Set switch positions SW1 through SW8Relay Output Step Action Connect field wiring TB1 Relay Output RTP Internal schematicDigital Input/Digital Output/Analog Output Point Contact Digital Input Point Analog Output Step Action Connect field wiringI I I I I I C CC I I I I I I I N N N N N N Point DC Digital Input Point AC Digital Input Step Action Connect field wiringSet/verify jumper positions as shown Step Action Mount RTP to DIN railPoint DC Digital Output Point AC Digital Output D CN N S O S O S O S O SO S O N N S O RTP RTP Cable wire positions and colors Latch/Unlatch RTP to rail DIN railPage Index Operating Modes Index Page Argentina Sales and ServicePage Page Page Page Page Page Industrial Measurement and Control