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Honeywell HC900 manual

Models: HC900

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Honeywell HC900 manual

Contents

HC900 Hybrid Controller Warranty/Remedy Copyright 2003 by Honeywell Revision 5 SeptReferences About This DocumentAbstract ContactsSymbol Definitions Symbol DefinitionContents Diagnostics and Troubleshooting 117 Index Sales and Service Declaration of CE Conformity Tables Figures Pathways for Upload/Download Transactions 114 Section Title Section Content IntroductionPurpose Small HC900 Controller Configuration Functional DescriptionFeature Summary HardwareCommunications Alarms/Events Control FunctionsInput/Output Components and Architecture OverviewComponents Configuration with Multiple Controllers Descriptions of Major Components Figure Component Description Source NameHardware Components HC900 Controller RackRack Options Power Supply Rack OptionsController Module Controller Module Scanner Module C50 CPU onlyInput/Output Modules O Module Terminal BlocksPersonal Computer RS-232 Modem DevicesEthernet Devices/Considerations Expansion NetworkC50 CPU onlyEthernet Open Connectivity Network Peer-to-Peer CommunicationModular Network Structure Connection to PC HostsModbus/TCP Framing Available from Honeywell Inter-Connection to Other NetworksTypical installation using a Cable Modem Serial Ports RS232 and RS485 Simultaneous serial port configurationsSee RS232 Port Configured as RS485 Port configured as OverviewSerial Port Configurations 1 Serial Port Configurations 7 Networking Basics Reference Components and Architecture Networking Basics Reference Characteristics of Networking Devices Glossary of Networking TermsPresentation Open System Interconnection ModelApplication SessionNetworking Device Types Network Description DeviceARP Name/Acronym Name/Definition CommentsDCE DTE MAU NIC OPC Subnetids Vlan Pre-Installation Planning Networking Basics Reference Pre-Installation Planning Power Supply Selection Environment Operating Limits and Installation GuidelinesCondition Specifications Environmental Operating LimitsOrientation of Rack Mounting Power Applied, by Module TypeModule HC900 Controller Field Power Total Power Power Watts Heat Rise De-ratingAC Input Module de-Rating Equipment Placement Considerations Electrical Considerations Cabinet Wiring, Single Chassis CE Conformity Grouping Wires for RoutingGuidelines for Grouping Wires High voltageSystem Monitor Function Blocks Master Control RelayMaster Control Relay Wiring Example Rack Dimensions Vertical Spacing of RacksSite Plan Documentation Tools Required Installation GuideInstallation Tools Equipment PreparationStep Procedure Reference Site and Equipment PreparationStep Procedure Reference See Caution Install HC900 Controller ComponentsStep Procedure See Caution atStep Procedure Comments/References Step Procedure Comments/References Hazardous Voltage Step Procedure Step Procedure Module Installation and Wiring Module Placement in RacksTerminal Block Styles Terminal Block Colors and KeyingRouting and Securing Wires Terminal Block-to-Field Signal WiringWire Gage Remote Termination Panel RTPSignal Grounding Signal-Wire GroundingTerminal Block Jumper Installation Terminal Block Jumper CombsHazardous Voltages Removal and Insertion Under Power RiupRiup Potential Hazards and Recommended Actions Loss of control or viewInstallation Procedures Connect Input/Output WiringStep Procedure Comments Reference Step Procedure Comments Reference Diagrams for I/O Module Key-Tabs Using the following Barrier Terminal Block Reference items Step Procedure Comments Reference RTD Inputs Terminal Block Wiring DiagramsIsolation OHMs InputsUniversal Analog Input Wiring Diagram Analog Input Wiring Eight TCs Analog Input Wiring Eight RTDs Analog Output Module Wiring Analog Output Wiring DiagramDC Input Module Wiring Common TerminalsJumper Comb DC Input Module Jumper AC Input Module Wiring AC Input Module Wiring DiagramAC Input Module Jumper Contact Input Module Wiring Internally Powered Input ChannelsReverse-Polarity Protection DC Output Module WiringOver-Current Protection +V TerminalsDC Output Module Wiring Diagram AC Output Module Wiring Output LoadingReplaceable Fuses AC Output Module Wiring Diagram Relay Output Module Wiring Required Output FusingContact Rating Relay Output Module Wiring Diagram Relay Output Module Jumpers Communications Installation Connect Communications Wiring and CablingLinks to Controller Communication Ports #2, 7Communications Installation Overview HC900 Hybrid Controller Installation and User Guide Revision Direct Serial RS-232 Connection RS-232 Direct Link to PC Configuration Tool Configuration Connector Pinouts For Null Modem CablePC Cable Pinouts RS-232 Remote Connection to PC Configuration Tool RS-232 Remote Access via ModemsModem Connection Modem requirements Cable requirementsModem configuration Step ActionModem configuration examples 3Com US Robotics 56K Data/Fax External ModemAT E0 Q1 &W0 Revision HC900 Hybrid Controller Installation and User Guide Best Data 56SX Data Fax External Modem AT E1 Q0SixNet VT-MODEM Industrial External Modem RS-485 Link to Operator Interface Parts needed for RS-485 CablingQuantity Description Direct Ethernet Connection to one HC900 controller Step Procedure Network Access to one or more controllers Download a configuration to the wrong controllerSetting Up the Controller Network Parameters Connecting the HC900 Controller to Modbus devices RS-485 Modbus connectionsRS-232 Modbus Connections Page Introduction Overview Operating CharacteristicsPower Down / Power Up Warm StartWarm Start Operation Cold Start Cold Start Operation Offline Mode Program ModeRUN Mode Controller ModesRUN Controller Mode Transitions LockedController Behavior in Mode Transition Initial Mode New Mode Controller BehaviorSoftware Download/Upload Functions Pathways for Upload/Download TransactionsConfiguration Download Configuration file downloadingConfiguration Upload Operating Characteristics Software Download/Upload Functions Diagnostics and Troubleshooting External Indications of Diagnostic InformationLED Indicators LED Indications on Main CPU LED State/Color Indicates ConditionLED Indications on Scanner Module LED Indications on I/O ModuleUser Interface LED Indications on Ethernet HubAbort Programmed Refer to related Comm Fail Module Good See Wrong Module XIO Port Good Dlfail Badchannel Good Data Link See Network Setup RACK1 Good Virtual CONNECT1-5 Application Module Diagnostics Bad Module DiagnosticsBad I/O Channel Diagnostics Bad Channel DiagnosticsScanner Diagnostic LED Indication Scanner DiagnosticsCPU Diagnostics and Troubleshooting User Interface Diagnostics and Troubleshooting User Interface Diagnostics and Troubleshooting User Interface Analog Calibration Analog Input Calibration RTDTerminal Board Connections for AI Calibration Analog Output Calibration Terminal board Connections for AO CalibrationOverview Removal and Replacement Procedures Safety Considerations Plan AheadReplacing the Power Supply Power Supply ReplacementStep Action Controller Module Replacement Replacing the Controller ModuleScanner Module Replacement Replacing the Scanner ModuleReplacing an I/O Module Disconnect all signals at terminalBlocks from sources of power Before removing the terminalO Module Replacement Battery Installation/Replacement Advisory Regarding Battery InstallationBattery Installation Procedures Installing Backup Battery CPU not initializedBattery Replacement Procedures Replacing a Backup Battery CPU PoweredController Components and modules Specifications HC900 Hybrid Controller DesignController Module Design Scanner Module Design MemoryBus Rack Design Input Output System Common Features Analog Input, Analog Output Modules Common Features Analog Input ModuleChannel Configuration Data Feature Description ResolutionUpdate rate DiagnosticsAnalog Output Modules Digital Input Modules Common Features Contact Input ModuleDC Input Module Features Common to all Output Modules Output DiagnosticAC Input Module DC Output Module AC Output Module MOVRelay Output Module Environmental and Operating Conditions HC900 Analog Input Ranges vs. UMC800 Analog Input ranges HC900 PV Input Types and RangesJIS 100 System Sizing Summary Specifications Environmental and Operating Conditions Site Map and Network Diagram Configurator TemplatesAppendix a Site Planning Documentation Aids Example Site Map Equipment Placement Example Network System Diagram HC900 Controller Configurator Module Configurator Rack # Enclosure IDModule # Module Type Jumper comb Module Channel Assignment Configurator Network #Peer Network Configurator Appendix B Installation of Remote Termination Panels RTPs Example installation all RTPs are dimensions shownAnalog Input Mount RTP to DIN railConnect field wiring Volt, millivolt MilliampRTD Transmitter Analog input terminal and DIP switch designations Two-wire transmitter connections with common 24 VDC supplyMilliamp input connections with 250 ohm shunt resistance Three-wire RTD input connections JIS RTD Analog Input RTP Internal schematic Set switch positions SW1 through SW8 Relay OutputRelay Output Step Action Connect field wiring Relay Output RTP Internal schematic TB1Digital Input/Digital Output/Analog Output Point Analog Output Step Action Connect field wiring Point Contact Digital InputI I I I I I C CC I I I I I I I N N N N N N Point DC Digital Input Step Action Connect field wiring Point AC Digital InputStep Action Mount RTP to DIN rail Set/verify jumper positions as shownPoint DC Digital Output D C Point AC Digital OutputN N S O S O S O S O SO S O N N S O RTP RTP Cable wire positions and colors DIN rail Latch/Unlatch RTP to railPage Index Operating Modes Index Page Sales and Service ArgentinaPage Page Page Page Page Page Industrial Measurement and Control